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Plate spring base support pouring mold and pouring method

A leaf spring seat and mold technology, used in manufacturing tools, casting molding equipment, casting molds, etc., can solve the problems of reducing the speed of molten iron pouring, difficulty in setting buffers, and degrading product quality, reducing the flow rate of the pouring liquid, curing Good effect and the effect of improving production efficiency

Pending Publication Date: 2020-03-06
ANHUI SHUANGLIN MACHINERY MFG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in the sand casting process, in the narrow tip of the width, the pouring speed of molten iron is too fast, the gas is not discharged in time, and bubbles are easily generated, resulting in a decline in product quality. A split bottom pouring model for ductile iron gray iron casting. Specifically, the measures of setting buffer plates, buffer channels and combining diversions are used to reduce the speed of molten iron pouring. However, in the casting process of sand molds, the setting of buffer plates It is extremely difficult. In the process of making the core mold, it is difficult to place the buffer sheet into the sprue in the core mold. Therefore, it is necessary to provide a casting mold for the leaf spring seat bracket with a simple structure and easy to make.

Method used

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  • Plate spring base support pouring mold and pouring method
  • Plate spring base support pouring mold and pouring method
  • Plate spring base support pouring mold and pouring method

Examples

Experimental program
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Effect test

Embodiment 1

[0049] refer to figure 1 , the present embodiment discloses a casting mold for a leaf spring seat bracket, including an upper sand mold 1 , a pouring bucket 2 , a lower sand mold 3 , a bracket assembly 4 and a lost mold 6 .

[0050] A mold cavity 31 is uniformly opened on the side of the lower sand mold 3 that cooperates with the upper sand mold 1 . The lost mold 6 is placed in the mold cavity 36 . A sprue 34 is also provided at the middle position of the mating side of the lower sand mold 3 and the upper sand mold 1 . The sprue 34 is a non-linear straight path. A side of the mold cavity 31 close to the sprue 34 is provided with an inlet groove 311 communicating with the mold cavity 31 . The sprue 34 communicates with the plurality of inlet grooves 311 through branch channels 33 .

[0051] refer to figure 1 and Figure 5 , the upper sand mold 1 is arranged on the top of the lower sand mold 3 . A plurality of risers 11 are uniformly opened on the upper sand mold 1 . A p...

Embodiment 2

[0070] This embodiment also discloses a pouring method for the casting mold of the leaf spring seat bracket, which includes the following steps:

[0071] S1 makes the sand mold:

[0072] S1.1 mold set: directly socket the lower sand mold frame 32 on the mandrel, and position it well;

[0073] S1.2 Sand filling: fill sand into the downward sand mold frame 32 until it is full, and then compact it to obtain the lower sand mold 3 of the semi-finished product;

[0074] S1.3 Curing: Insert the carbon dioxide pipe into the lower sand mold 3, and pass carbon dioxide into the lower sand mold 3 for curing;

[0075] S1.4 Demoulding: Use a gantry crane to lift the lower sand mold 3 to make it fall off from the mandrel;

[0076] S1.5 Overturning: transport the lower sand mold 3 aside, and turn over the downward side;

[0077] S2 filling the lost foam 6: putting the prepared lost foam 6 into the cavity 31 of the lower sand mold 3;

[0078] S3 mold closing: close the pre-prepared upper s...

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Abstract

The invention discloses a plate spring base support pouring mold and a pouring method. The plate spring base support pouring mold comprises an upper sand mold, pouring hoppers, a lower sand mold, support assemblies and pieces of lost foam. An upper sand mold frame sleeves the upper sand mold, and a lower sand mold frame sleeves the lower sand mold. Mold cavities are evenly formed in the face, matched with the upper sand mold, of the lower sand mold, and the pieces of lost foam are placed in the mold cavities. A pouring channel is further formed in the middle of the face, matched with the uppersand mold, of the lower sand mold, and is a nonlinear straight channel. According to the plate spring base support pouring mold and the pouring method, the flow velocity of the poured liquid is moderate, bubbles are timely discharged, finished products are complete, and the yield is high. The pouring technology is simple, the operation is easy, carbon dioxide is used for conducting curing operation, and the curing effect is good. In addition, the multiple products can be formed by the one-time pouring operation, and the production efficiency is improved.

Description

technical field [0001] The invention relates to the technical field of manufacturing a leaf spring seat bracket, in particular to a casting mold and a casting method for a leaf spring seat bracket. Background technique [0002] Most of the leaf spring seat brackets have two protruding tips. When making the leaf spring seat bracket, the method of sand mold casting is adopted. By pouring the pouring liquid into the mandrel, and then waiting for it to cool, the leaf spring seat support can be obtained . [0003] However, in the sand casting process, in the narrow tip of the width, the pouring speed of molten iron is too fast, the gas is not discharged in time, and bubbles are easily generated, resulting in a decline in product quality. A split bottom pouring model for ductile iron gray iron casting. Specifically, the measures of setting buffer plates, buffer channels and combining diversions are used to reduce the speed of molten iron pouring. However, in the casting process o...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22C9/04B22C9/08B22C9/22
CPCB22C9/04B22C9/082B22C9/22
Inventor 贺林
Owner ANHUI SHUANGLIN MACHINERY MFG CO LTD
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