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Ultra-high pressure etching foil and etching method thereof

A technology of corroding foil and ultra-high voltage, which is applied in the direction of electrolytic capacitors, coatings, capacitors, etc., and can solve the problems of poor uniformity of pores and uneven length of pores

Active Publication Date: 2021-09-14
DONGGUAN DONGYANG SOLAR SCI RES & DEV CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Based on this, the corrosion process provided by the present invention adopts one-stage and two-stage two-stage porosity treatment, and a special three-stage combined attenuation DC power-on method is adopted during the one-stage and two-stage two-stage porosity. , the large current attenuation in the first stage promotes the formation of pits on the surface of the aluminum foil in a short period of time to ensure the density of the pores on the surface of the aluminum foil. In the second stage, power supply provides energy for the continuous growth of the pores while attenuating the current and does not generate new pores. The third Stage small current attenuation provides the energy required for the growth of the generated pores, ensures that the pores grow to a sufficient length, and avoids the generation of new pits and insufficient growth of the pores during the application of the current in the later stage. It is effective through hierarchical powering Improve the arrangement of the hole position, the special electrochemical waveform corrosion current density changes from large to small, try to make the pores occur at the same time, and at the same time make most of the pores grow in a uniform length, that is, increase the capacity of the corrosion foil and increase the strength of the corrosion foil , thereby solving the problem of poor uniformity of corroded foil pores and different channel lengths, and completing the present invention

Method used

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  • Ultra-high pressure etching foil and etching method thereof
  • Ultra-high pressure etching foil and etching method thereof
  • Ultra-high pressure etching foil and etching method thereof

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Embodiment approach

[0042] According to the embodiment provided by the present invention, the etching process of the ultra-high pressure etching foil includes:

[0043] 1) Pretreatment: soak the aluminum foil in sodium hydroxide solution first, then soak in a mixed solution of hydrochloric acid and sulfuric acid, and finally soak in phosphoric acid solution;

[0044] 2) First-level direct current porosity corrosion: place the pretreated aluminum foil in a mixed solution of hydrochloric acid and sulfuric acid added with aluminum ions to perform first-level porosity, and the power-on method adopts a three-stage combined attenuation current waveform;

[0045] 3) Secondary direct current porosity corrosion: put the aluminum foil corroded by the primary direct current porosity in a mixed solution of hydrochloric acid and sulfuric acid added with aluminum ions to perform secondary porosity, and the power-on method adopts a three-stage combined attenuation current waveform;

[0046] 4) Processing in the...

Embodiment 1

[0148] 1) Pretreatment: soak the aluminum foil in 1mol / L sodium hydroxide solution at 60°C for 30s, then place the aluminum foil in a mixed solution containing 2wt.% hydrochloric acid and 20wt.% sulfuric acid, soak it at 30°C for 30s, Finally, place the aluminum foil in a solution containing 0.1wt.% phosphoric acid and soak it at 50°C for 60s;

[0149] 2) First-level direct current porosity corrosion: place the pretreated aluminum foil in a mixed solution with an aluminum ion concentration of 0.5wt.%, a hydrochloric acid concentration of 8wt.% and a sulfuric acid concentration of 40wt.% for primary porosity; The temperature of hole corrosion is 65°C; the power-on method adopts three sections of combined attenuation current waveform: first power-on for 8s to change the current density from 0.9A / cm 2 Decay to 0.82A / cm 2 , and then energized for 11s to change the current density from 0.82A / cm 2 Attenuation to 0.2A / cm 2 , the last 8s to change the current density from 0.2A / cm ...

Embodiment 2

[0158] 1) Pretreatment: Soak the aluminum foil in 1mol / L sodium hydroxide solution at 45°C for 50s, then place the aluminum foil in a mixed solution containing 4wt.% hydrochloric acid and 30wt.% sulfuric acid, soak it at 50°C for 40s, Finally, place the aluminum foil in a solution containing 0.2wt.% phosphoric acid and soak it at 55°C for 60s;

[0159] 2) First-level DC porosity corrosion: place the pretreated aluminum foil in a mixed solution with an aluminum ion concentration of 0.8wt.%, a hydrochloric acid concentration of 10wt.% and a sulfuric acid concentration of 45wt.% for primary porosity; The temperature of hole corrosion is 65°C; the power-on method adopts three-stage combined decay current waveform: first power-on for 10s to change the current density from 0.87A / cm 2 Decay to 0.75A / cm 2 , and then energized for 13s to change the current density from 0.75A / cm 2 Decay to 0.15A / cm 2 , the last power-up 10s to change the current density from 0.15A / cm 2 Decay to 0.05...

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Abstract

The invention belongs to the technical field of electrode materials for capacitors, and specifically provides an ultrahigh-voltage corrosion foil and a corrosion method thereof. The corrosion method includes: pretreatment; first-level DC porosity corrosion; second-level direct-current porosity corrosion; first intermediate treatment; third-level direct-current hole expansion corrosion; fourth-level direct-current hole expansion corrosion; second intermediate treatment and post-processing Treatment; both the first-level DC porosity corrosion and the second-level DC porosity corrosion adopt three-section combined attenuation current waveforms. The corroded foil prepared by this corrosion process can be applied to the ultra-high voltage requirements above 850V, has large pore size, good pore consistency, and high electrostatic capacity and bending strength.

Description

technical field [0001] The invention belongs to the technical field of electrode materials for capacitors, and in particular relates to an ultrahigh-voltage corrosion foil and a corrosion method thereof. Background technique [0002] The conventional manufacturing process of medium and high pressure corroded foil mainly includes pretreatment, porosity corrosion, hole expansion corrosion, post-treatment and other processes. The porosity is carried out in the sulfuric acid-hydrochloric acid mixture to form high-density, uniform and fine tunnel holes. Hole expansion is generally carried out in nitric acid solution, and the diameter of the small tunnel hole is enlarged to a degree greater than the thickness of the oxide film formed by high pressure to obtain a high specific volume. Corrosion determines the density of the tunnel hole, the uniformity of the distribution of the hole and the size of the hole. depth etc. However, the conventional medium and high pressure etching pr...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25D11/12C25D11/08C25D11/16C25D11/24H01G9/055
CPCC25D11/08C25D11/12C25D11/16C25D11/24H01G9/055
Inventor 徐健肖远龙何凤荣龙文祥谢文娟康英茜
Owner DONGGUAN DONGYANG SOLAR SCI RES & DEV CO LTD
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