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Forging cleaning device and working method for hardware processing forging machine

A cleaning device and forging machine technology, applied in the field of hardware processing, can solve problems such as pollution, large manpower and material resources, and billet loss, and achieve the effects of improving cleaning efficiency, reducing pollution, and reducing damage

Active Publication Date: 2021-04-30
江西三江精密针车有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It affects the processing quality in the subsequent processing of the workpiece, which will bring quality defects to the product.
And the scale hardness is high, if the scale is not removed in time during forging, it is easy to increase the deformation of the forging and the energy consumption, and it will reduce the service life of the mold, etc.
For the forging plant, the generation of scale will not only cause a large loss of billets, but also cause many adverse consequences
[0003] In the existing technology, manual cleaning, pickling, sandblasting, mechanical brushing, etc. are often used to remove scale, but manual labor requires a lot of manpower and material resources, and it is difficult to improve production efficiency. Pickling and sandblasting are easy. It causes pollution and is not conducive to the maintenance of the production environment. The mechanical brush is not friendly enough to clean the scale of small parts, and it is difficult to clean the angles of forgings.

Method used

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  • Forging cleaning device and working method for hardware processing forging machine
  • Forging cleaning device and working method for hardware processing forging machine
  • Forging cleaning device and working method for hardware processing forging machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0060] refer to figure 1 as an example.

[0061] A forging cleaning device for a hardware processing forging machine, comprising: a moving track, a cleaning device, a conveyor belt 1, and a central control device.

[0062]One end of the moving track is a forging machine, and the conveyor belt 1 is connected with the moving track. The conveyor belt 1 is connected with a driving device, and the driving device is connected with a central control device, and the driving device drives the conveyor belt 1 to run. The forging machine outputs forgings to the conveyor belt 1 . The forgings output from the forging machine are directly output to the conveyor belt 1.

[0063] The two sides of the conveyor belt 1 are provided with fixed piles 2, and the corresponding two fixed piles 2 form a group. Both ends of the cleaning device are respectively connected with a set of fixed piles 2 . The cleaning device includes: a high-pressure water cleaning device and a high-pressure air cleanin...

Embodiment 2

[0079] refer to figure 2 as an example.

[0080] As a preferred mode of this embodiment, a vibrating device 5 is also included.

[0081] The vibrating device 5 is connected to the central control device, and there are several vibrating devices 5 distributed below the conveyor belt 1 at intervals. The central control device outputs a vibration signal to the vibration device 5 , and the vibration device 5 starts to transmit vibration to the conveyor belt 1 . The vibrating device 5 is used to adjust the position of the forging through vibration to facilitate multi-directional cleaning of the surface of the forging and facilitate the shedding of scale.

[0082] The central control device outputs a vibration signal to the vibration device 5 .

[0083] The vibrating device 5 is turned on, and the conveyor belt 1 vibrates.

Embodiment 3

[0085] refer to image 3 as an example.

[0086] As a preferred manner of this embodiment, it further includes: the cleaning device further includes a rotating device, the rotating device includes a fixed shaft 61 , and the rotating device is fixedly connected to the fixed pile 2 through the fixed shaft 61 . The rotating device also includes a rotating part 62 and a connecting part 63, the rotating part 62 is connected to the fixed shaft 61, the rotating part 62 is electrically connected to the central control device, and the connecting part 63 is connected to the rotating part 62, the central control device outputs a rotation signal to the rotating part 62, and the rotating part 62 drives the connecting part 63 to rotate.

[0087] The rotation of the rotating part 62 enables the spray head to clean the forging in all directions. The connecting portion 63 is ring-mounted, and the connecting portion 63 rotates around the conveyor belt 1 .

[0088] The high-pressure water cle...

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PUM

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Abstract

A forging cleaning device and working method for a hardware processing forging machine, including: a moving track, a cleaning device, and a conveyor belt and a central control device; the conveyor belt is connected to a driving device, and the driving device is connected to the central control device. The device drives the conveyor belt to run; the forging machine outputs forgings to the conveyor belt; the two ends of the cleaning device are respectively connected to a set of fixed piles; the high-pressure water cleaning device and the high-pressure air cleaning device are respectively connected to different sets of fixed piles; the high-pressure water cleaning device includes impact nozzles , continuous nozzle, high-pressure water pump; the impact nozzle outputs intermittent high-pressure water column, the continuous nozzle outputs continuous water column group, the high-pressure water pump provides high-pressure water to the impact nozzle and continuous nozzle; the impact nozzle and continuous nozzle spray high-pressure water column to the forging on the conveyor belt The high-pressure air cleaning device includes an air outlet nozzle and a high-pressure air pump; the high-pressure air pump is connected to the central control device; the air outlet nozzle sprays compressed air to the forgings on the conveyor belt.

Description

technical field [0001] The invention relates to the field of hardware processing, in particular to a forging cleaning device for a hardware processing forging machine and a working method thereof. Background technique [0002] When metal forgings are in contact with air during the forging process, oxide skin will be produced. After forging, the oxide skin will peel off in the workpiece mold. If the oxide skin is not cleaned, scars will be formed on the surface of the workpiece during the forging process, resulting in the workpiece The surface is not smooth and the roughness is large. In the subsequent processing of the workpiece, it affects the processing quality and will bring quality defects to the product. And the scale hardness is high. If the scale is not removed in time during forging, it is easy to increase the deformation of the forging and the energy consumption, and it will reduce the service life of the die. For the forging plant, the generation of oxide scale w...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B08B3/02B08B5/02B08B13/00B01D29/03B01D29/50B01D29/52
CPCB01D29/03B01D29/50B01D29/52B08B3/022B08B5/023B08B13/00
Inventor 陆晨晖
Owner 江西三江精密针车有限公司