Method for producing 45# large flat steel ingot by electric furnace

A flat steel ingot, large-scale technology, applied in the field of metallurgy, can solve the problems of large difference between liquidus and solidus, low pass rate of steel plate flaw detection, segregation of gas and inclusions, etc., to achieve less inclusions, reduce deoxidizer consumption, The effect of less deoxidizer

Active Publication Date: 2020-04-21
WUYANG IRON & STEEL
View PDF3 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] 45# is a high-quality carbon structural steel, which is widely used in mechanical manufacturing, and its composition is simple, but the thicker 45# wide-thick steel plate is one of the steels that are most likely to fail in flaw detection, especially for steel plates with a rolling thickness of 200mm to 500mm. Lower pass rate
The C content of 45# is relatively high, and the C element reaches 0.45%, which causes a large difference between the liquidus line and the solidus line, and t

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0024] Example 1

[0025] The method for producing 45# steel 33t*3 large flat steel ingots in this embodiment includes EAF furnace primary smelting furnace ingredients, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum processing, and mold casting temperature control. The specific process steps are as follows:

[0026] (1) Preliminary smelting process of EAF furnace: 102t steel is planned, 105t steel material, 42t molten iron, 0.15% carbon content of steel, 1.5kg / t carbon powder, 2kg / t lime and 8kg / t silicomanganese.

[0027] (2) LF furnace refining process: According to the analysis after tapping, C in steel: 0.28%, first turn on large argon gas, add 1.2kg carbon powder, stir for 2 minutes, add 6kg / t lime and 1.5kg / calcium carbide t, feed the aluminum wire 0.9kg / t for 10 minutes, then continue to power on, add 3kg / t of lime and 0.2kg / t of aluminum particles, sample and analyze, adjust C, Si, Mn elements into the internal control range, w...

Example Embodiment

[0031] Example 2

[0032] The method for producing 45# steel 30t*3 large flat steel ingots in this embodiment includes EAF furnace primary smelting furnace ingredients, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum treatment, and mold casting temperature control. The specific process steps are as follows:

[0033] (1) Preliminary smelting process of EAF furnace: It is planned to tap 93t steel, 98t steel material, of which 59t molten iron, tapping carbon content 0.25%, add 1kg / t carbon powder, 3kg / t lime and 6kg / t silicomanganese.

[0034] (2) LF furnace refining process: According to the analysis after tapping, C in steel: 0.34%, first turn on large argon gas, add 0.6kg / t carbon powder, stir for 2 minutes, send electricity and add 3kg / t lime and 1.5 calcium carbide kg / t, feed 0.8kg / t of aluminum wire for 15 minutes after powering up, then continue powering up, add 4kg / t of lime and 0.3kg / t of aluminum particles, sample and analyze, adj...

Example Embodiment

[0038] Example 3

[0039] The method for producing 45# steel 50t*2 large flat steel ingots in this embodiment includes EAF furnace primary smelting furnace ingredients, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum treatment, and mold casting temperature control. The specific process steps are as follows:

[0040] (1) Preliminary smelting process of EAF furnace: It is planned to tap 103t steel, 109t steel material, among which molten iron 43.6t, tapping carbon content 0.15%, adding carbon powder 15kg / t, lime 3kg / t, silicomanganese 8kg / t.

[0041] (2) LF furnace refining process: According to the analysis after tapping, C in steel: 0.28%, first turn on large argon gas, add 1.2kg / t carbon powder, stir for 2 minutes, add 5kg / t lime and 1kg calcium carbide / t, feed the aluminum wire 1.0kg / t for 12 minutes, then continue to supply power, add 4kg / t lime and 0.3kg / t aluminum pellets, sample and analyze, adjust C, Si, Mn elements into the inte...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a method for producing 45# large flat steel ingot through an electric furnace, and the flat steel ingot has the weight of 30 to 50 tons. The method comprises the steps of EAF furnace primary smelting furnace steel and iron material batching, tapping conditions, tapping material adding control, LF furnace refining recarburization and slagging deoxidation inclusion removal, vacuum treatment and die casting pouring temperature control. The method concretely comprises the steps of EAF furnace primary smelting furnace steel and iron material batching molten iron control, thecontrol of the carbon content of the molten steel during tapping, the use of carburant in LF furnace refining and the adding of a proper amount of slag and a deoxidizing agent, the forming of white slag and the keeping for enough time, the control of vacuum holding time and argon flow in different stages in VD furnace vacuum treatment, and the control of temperature in die casting pouring. According to the 45# steel produced through the method, the usage amount of the deoxidizing agent is small, inclusions in the steel are few, the thickness of a rolled steel plate ranges from 200 mm to 500 mm, the flaw detection percent of pass reaches 98.4% or above, and benefits are remarkable.

Description

technical field [0001] The invention belongs to the technical field of metallurgy, and in particular relates to a method for producing 45# steel large-scale flat steel ingots with a weight of 30 to 50 tons in an electric furnace. Background technique [0002] 45# is a high-quality carbon structural steel, which is widely used in mechanical manufacturing, and its composition is simple, but the thicker 45# wide-thick steel plate is one of the steels that are most likely to fail in flaw detection, especially for steel plates with a rolling thickness of 200mm to 500mm. The pass rate is lower. Rolling a steel plate of this thickness requires the use of large steel ingots, which places high demands on the production of steel ingots. The C content of 45# is relatively high, and the C element reaches 0.45%, which causes a large difference between the liquidus line and the solidus line, and the solidification time of the steel ingot is longer; in addition, the thickness of the large...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): C22C33/06C21C7/06C21C7/10C22C38/02C22C38/04
CPCC21C7/0006C21C7/0025C21C7/06C21C7/10C22C33/06C22C38/002C22C38/02C22C38/04
Inventor 赵向政兰瑞金毕殿阁董亚楠
Owner WUYANG IRON & STEEL
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products