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Method for producing 45# large flat steel ingot by electric furnace

A flat steel ingot, large-scale technology, applied in the field of metallurgy, can solve the problems of large difference between liquidus and solidus, low pass rate of steel plate flaw detection, segregation of gas and inclusions, etc., to achieve less inclusions, reduce deoxidizer consumption, The effect of less deoxidizer

Active Publication Date: 2020-04-21
WUYANG IRON & STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] 45# is a high-quality carbon structural steel, which is widely used in mechanical manufacturing, and its composition is simple, but the thicker 45# wide-thick steel plate is one of the steels that are most likely to fail in flaw detection, especially for steel plates with a rolling thickness of 200mm to 500mm. Lower pass rate
The C content of 45# is relatively high, and the C element reaches 0.45%, which causes a large difference between the liquidus line and the solidus line, and the solidification time of the steel ingot is longer; in addition, the thickness of the large steel ingot with a weight of 30-50t is large, which increases the ingot. The solidification time causes serious segregation of gas and inclusions; and the compression ratio of the steel plate rolled from 250mm to 500mm is small, and less gas or inclusion defects may cause the steel plate to fail the flaw detection. The pass rate of the wide and thick steel plate rolled in the past is only 80%~92%

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The method for producing 45# steel 33t*3 large-scale flat steel ingots in the electric furnace of this embodiment includes EAF furnace primary smelting furnace batching, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum treatment and mold casting pouring temperature control, Concrete process steps are as follows:

[0026] (1) Initial smelting process of EAF furnace: plan to tap 102t of steel, 105t of iron and steel materials, including 42t of molten iron, 0.15% carbon content of tapped steel, 1.5kg / t of carbon powder, 2kg / t of lime, and 8kg / t of silicomanganese.

[0027] (2) Refining process of LF furnace: According to the test analysis after tapping, C in the steel: 0.28%, first turn on the argon gas, add 1.2kg of carbon powder, stir for 2 minutes, add lime 6kg / t, calcium carbide 1.5kg / t, feed 0.9kg / t aluminum wire for 10 minutes after power transmission, then continue power transmission, add lime 3kg / t, aluminum particles 0...

Embodiment 2

[0032] The method for producing 45# steel 30t*3 large-scale flat steel ingots in the electric furnace of this embodiment includes the initial smelting furnace batching of EAF furnace, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum treatment and mold casting pouring temperature control, Concrete process steps are as follows:

[0033] (1) Initial smelting process of EAF furnace: plan to tap 93t of steel, 98t of steel material, including 59t of molten iron, tapped with 0.25% carbon content, add 1kg / t of carbon powder, 3kg / t of lime, and 6kg / t of silicomanganese.

[0034] (2) Refining process of LF furnace: According to the test analysis after tapping, C in the steel: 0.34%, first turn on the argon gas, add 0.6kg / t carbon powder, stir for 2 minutes, add lime 3kg / t, calcium carbide 1.5 kg / t, feed aluminum wire 0.8kg / t within 15 minutes of power transmission, then continue power transmission, add lime 4kg / t, aluminum particles 0.3kg / t, ...

Embodiment 3

[0039] In this embodiment, the method for producing 45# steel 50t*2 large-scale flat steel ingots in an electric furnace includes EAF furnace primary smelting furnace batching, tapping conditions, tapping material addition control, LF furnace refining, VD furnace vacuum treatment and mold casting pouring temperature control, Concrete process steps are as follows:

[0040] (1) Initial smelting process of EAF furnace: plan to tap 103t of steel, 109t of steel material, including 43.6t of molten iron, tapped carbon content of 0.15%, add carbon powder 15kg / t, lime 3kg / t, silicomanganese 8kg / t.

[0041] (2) Refining process of LF furnace: According to the test analysis after tapping, C in the steel: 0.28%, first turn on the argon gas, add 1.2kg / t carbon powder, stir for 2 minutes, add lime 5kg / t, calcium carbide 1kg / t, feed aluminum wire 1.0kg / t for 12 minutes after power transmission, then continue power transmission, add lime 4kg / t, aluminum particles 0.3kg / t, take samples and anal...

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Abstract

The invention discloses a method for producing 45# large flat steel ingot through an electric furnace, and the flat steel ingot has the weight of 30 to 50 tons. The method comprises the steps of EAF furnace primary smelting furnace steel and iron material batching, tapping conditions, tapping material adding control, LF furnace refining recarburization and slagging deoxidation inclusion removal, vacuum treatment and die casting pouring temperature control. The method concretely comprises the steps of EAF furnace primary smelting furnace steel and iron material batching molten iron control, thecontrol of the carbon content of the molten steel during tapping, the use of carburant in LF furnace refining and the adding of a proper amount of slag and a deoxidizing agent, the forming of white slag and the keeping for enough time, the control of vacuum holding time and argon flow in different stages in VD furnace vacuum treatment, and the control of temperature in die casting pouring. According to the 45# steel produced through the method, the usage amount of the deoxidizing agent is small, inclusions in the steel are few, the thickness of a rolled steel plate ranges from 200 mm to 500 mm, the flaw detection percent of pass reaches 98.4% or above, and benefits are remarkable.

Description

technical field [0001] The invention belongs to the technical field of metallurgy, and in particular relates to a method for producing 45# steel large-scale flat steel ingots with a weight of 30 to 50 tons in an electric furnace. Background technique [0002] 45# is a high-quality carbon structural steel, which is widely used in mechanical manufacturing, and its composition is simple, but the thicker 45# wide-thick steel plate is one of the steels that are most likely to fail in flaw detection, especially for steel plates with a rolling thickness of 200mm to 500mm. The pass rate is lower. Rolling a steel plate of this thickness requires the use of large steel ingots, which places high demands on the production of steel ingots. The C content of 45# is relatively high, and the C element reaches 0.45%, which causes a large difference between the liquidus line and the solidus line, and the solidification time of the steel ingot is longer; in addition, the thickness of the large...

Claims

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Application Information

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IPC IPC(8): C22C33/06C21C7/06C21C7/10C22C38/02C22C38/04
CPCC21C7/0006C21C7/0025C21C7/06C21C7/10C22C33/06C22C38/002C22C38/02C22C38/04
Inventor 赵向政兰瑞金毕殿阁董亚楠
Owner WUYANG IRON & STEEL
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