Cable production process
A production process and cable technology, applied in the direction of cable/conductor manufacturing, conductor/cable insulation, electrical components, etc., can solve the problem of poor wear resistance and corrosion resistance of cables, lack of copper wire manufacturing process, and easy wire core There are problems such as large gaps, to achieve the effect of improving conductivity, improving service life, and large contact area
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Embodiment 1
[0039] reference figure 1 , A cable production process, specifically including the following steps:
[0040] S1. Monofilament drawing: the copper rod is passed through the die holes of one or more drawing dies using a drawing machine at room temperature;
[0041] S2, monofilament annealing: the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box, and the temperature of the monofilament copper wire is heated to 250℃ in the first annealing area. , The first annealing zone does not control the atmosphere; the single-filament copper wire is heated to 560℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.8%;
[0042] S3. Wire stranding: stranding multiple copper wires obtained by annealing S2 monofilament into wire cores, and using compaction while twisting the wire cores, so that a single copper wire with an ordinary circul...
Embodiment 2
[0056] The difference from Example 1 is:
[0057] In the annealing of S2 monofilament, the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box, and the temperature of the monofilament copper wire is heated to 240 in the first annealing area. ℃, the atmosphere is not controlled in the first annealing zone; the temperature of the monofilament copper wire is heated to 550℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.6%.
[0058] Among them, the copper wire drawn by the monofilament is tin-plated between the annealing of the S2 monofilament and the stranding of the S3 wire, and the thickness of the tin layer on the surface of the copper wire is 0.8um.
Embodiment 3
[0060] The difference from Example 1 is:
[0061] In the annealing of S2 monofilament, the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box. The temperature of the monofilament copper wire is heated to 260 in the first annealing area. ℃, the atmosphere is not controlled in the first annealing zone; the single-filament copper wire is heated to 600℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.4%.
[0062] Among them, the copper wire drawn by the monofilament is tin-plated between the annealing of the S2 monofilament and the stranding of the S3 wire, and the thickness of the tin layer on the surface of the copper wire is 1.1um.
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