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Cable production process

A production process and cable technology, applied in the direction of cable/conductor manufacturing, conductor/cable insulation, electrical components, etc., can solve the problem of poor wear resistance and corrosion resistance of cables, lack of copper wire manufacturing process, and easy wire core There are problems such as large gaps, to achieve the effect of improving conductivity, improving service life, and large contact area

Inactive Publication Date: 2020-06-16
苏州金联立电线电缆有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

But the above-mentioned production process of this cable still has some shortcomings, as: one, the manufacturing process of copper wire is not provided, and ordinary copper wire is mostly carried out by drawing when manufacturing and producing, only relying on its The self-generated heat achieves the purpose of low-temperature tempering, resulting in coarse grains in some areas of the copper wire, stress concentration, and influence on the conduction performance of the cable; 2. The wire stranding process does not control the wire itself, and each wire There is likely to be a large gap between the cores, which affects the conductivity of the wire after stranding; 3. Only one layer of sheath is produced, resulting in poor wear resistance and corrosion resistance of the cable

Method used

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  • Cable production process

Examples

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Comparison scheme
Effect test

Embodiment 1

[0039] reference figure 1 , A cable production process, specifically including the following steps:

[0040] S1. Monofilament drawing: the copper rod is passed through the die holes of one or more drawing dies using a drawing machine at room temperature;

[0041] S2, monofilament annealing: the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box, and the temperature of the monofilament copper wire is heated to 250℃ in the first annealing area. , The first annealing zone does not control the atmosphere; the single-filament copper wire is heated to 560℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.8%;

[0042] S3. Wire stranding: stranding multiple copper wires obtained by annealing S2 monofilament into wire cores, and using compaction while twisting the wire cores, so that a single copper wire with an ordinary circul...

Embodiment 2

[0056] The difference from Example 1 is:

[0057] In the annealing of S2 monofilament, the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box, and the temperature of the monofilament copper wire is heated to 240 in the first annealing area. ℃, the atmosphere is not controlled in the first annealing zone; the temperature of the monofilament copper wire is heated to 550℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.6%.

[0058] Among them, the copper wire drawn by the monofilament is tin-plated between the annealing of the S2 monofilament and the stranding of the S3 wire, and the thickness of the tin layer on the surface of the copper wire is 0.8um.

Embodiment 3

[0060] The difference from Example 1 is:

[0061] In the annealing of S2 monofilament, the copper wire drawn from the monofilament in S1 is continuously annealed through a heat treatment box. Two annealing areas are set in the heat treatment box. The temperature of the monofilament copper wire is heated to 260 in the first annealing area. ℃, the atmosphere is not controlled in the first annealing zone; the single-filament copper wire is heated to 600℃ in the second annealing zone, and the oxygen content in the air in the second annealing zone is controlled to 0.4%.

[0062] Among them, the copper wire drawn by the monofilament is tin-plated between the annealing of the S2 monofilament and the stranding of the S3 wire, and the thickness of the tin layer on the surface of the copper wire is 1.1um.

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Abstract

The invention discloses a cable production process. According to the technical scheme, the cable production process is characterized by specifically comprising the steps of S1, conducting monofilamentdrawing, specifically, enabling a copper rod material to pass through one or more die holes of a drawing die through a wire drawing machine at the normal temperature; S2, conducting monofilament annealing; S3, carrying out wire stranding; S4, carrying out insulation extrusion; S5, cabling, specifically, filling an insulating material between the exterior of the stranded wire core and the insulating layer, and stranding the cable obtained in the step S4 into a round shape in a back-twist-free manner; S6, extruding an inner sheath, specifically, extruding the inner sheath between the insulatinglayer and the insulating material, wherein the inner sheath comprises an isolation sleeve inner sheath layer and a wrapping inner sheath layer; and S7, extruding an outer sheath, specifically, directly extruding a plastic outer sheath by using a plastic extruding machine. The quality of the monofilament copper wire obtained through the cable production process is improved, it can be guaranteed that the contact area between the wire cores is large as much as possible, the electric conductivity of the cable can be improved, the flatness and precision of the exterior of the cable are guaranteed,and the service life of the cable is prolonged.

Description

Technical field [0001] The invention relates to the field of cable production, in particular to a cable production process. Background technique [0002] Cable is a general term for optical cables and cables. There are many uses for cables, mainly for multiple functions such as controlling installation, connecting equipment, and transmitting power. Among them, copper core cables are the most widely used. [0003] With reference to the existing Chinese patent with publication number CN104319019A, it discloses a cable production process, which includes the following steps: selecting a tin-plated copper wire with a diameter of 0.1-0.6mm as the core; The tinned copper wire is twisted; the conductor is vacuum insulated and wrapped by an extruder with insulating material, and steam is used to steam after the core wire is completed. The steaming time is 4-5 hours; the multi-strand core is required Wire twisted into a cable; wrap a layer of aluminum foil outside the core wire with a wra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B13/00H01B13/02H01B13/14H01B13/24
CPCH01B13/0016H01B13/02H01B13/0207H01B13/14H01B13/24
Inventor 杨晓青
Owner 苏州金联立电线电缆有限公司