A high-performance die-casting forming method and product based on a two-plate die-casting machine

A die-casting, high-performance technology, applied in the field of metal parts manufacturing and processing, can solve the problems of lack of die-casting technology, unsuitable two-plate die-casting machine, etc., and achieve the effects of eliminating heat treatment defects, good sealing, and increasing booster specific pressure

Active Publication Date: 2021-07-02
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the two-plate die-casting machine is a new technology that has just appeared in recent years, there is currently a lack of research on the die-casting process based on the two-plate die-casting machine. The existing die-casting process is based on the three-plate die-casting machine, which is not suitable for the two-plate die-casting machine. Research is urgently needed in order to obtain a die-casting process that matches the two-plate die-casting machine, so as to give full play to the advantages of the two-plate die-casting machine to prepare large structural parts with high stress

Method used

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  • A high-performance die-casting forming method and product based on a two-plate die-casting machine
  • A high-performance die-casting forming method and product based on a two-plate die-casting machine
  • A high-performance die-casting forming method and product based on a two-plate die-casting machine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0052] In this embodiment, a kind of ADC12 aluminum alloy automobile structure is die-cast. A series of preparations are carried out before die-casting, including two-plate die-casting machine equipment inspection, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die-casting mold, aluminum alloy melting, aluminum liquid transportation, etc.

[0053] A die casting cycle and heat treatment process specifically includes the following steps:

[0054] Mold clamping and locking: contact the movable mold with the fixed mold to form a mold cavity, and use the follow-up locking mechanism of the two-plate die-casting machine to lock the mold;

[0055] Pouring and injection: Pour 680°C aluminum alloy melt into the barrel of the die-casting machine, and then use the punch to inject the aluminum hydraulic pressure into the mold cavity that has been preheated to 200°C. The injection process is as follows: It is slow injection, and t...

Embodiment 2

[0061] In this embodiment, a YL112 brand aluminum alloy automobile structural part is die-cast. A series of preparations are carried out before die-casting, including two-plate die-casting machine equipment inspection, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die-casting mold, aluminum alloy melting, aluminum liquid transportation, etc.

[0062] A die casting cycle and heat treatment process specifically includes the following steps:

[0063] Mold clamping and locking: contact the movable mold with the fixed mold, close the mold to form a cavity, and use the follow-up locking mechanism of the two-plate die-casting machine to lock the mold;

[0064] Pouring and injection: Pour 680°C aluminum alloy melt into the barrel of the die-casting machine, and then use the injection punch to inject the aluminum hydraulic pressure into the mold cavity that has been preheated to 200°C. The injection process is specific The f...

Embodiment 3

[0070]In this embodiment, a kind of ADC6 brand aluminum alloy automotive structural part is die-cast. A series of preparations are carried out before die-casting, including two-plate die-casting machine equipment inspection, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die-casting mold, aluminum alloy melting, aluminum liquid transportation, etc.

[0071] A die casting cycle and heat treatment process specifically includes the following steps:

[0072] Mold clamping and locking: contact the movable mold with the fixed mold to form a mold cavity, and use the follow-up locking mechanism of the two-plate die-casting machine to lock the mold;

[0073] Pouring and injection: Pour 680°C aluminum alloy melt into the barrel of the die-casting machine, and then use the injection punch to inject the aluminum hydraulic pressure into the mold cavity that has been preheated to 200°C. The injection process is specific The first ...

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Abstract

The invention belongs to the technical field of metal parts manufacturing and processing, and specifically discloses a high-performance die-casting forming method and product based on a two-plate die-casting machine, which includes the following steps: S1: Clamp the molds of the two-plate die-casting machine to form a cavity , and lock the mold; S2 injects the alloy melt to be die-casted into the cavity by first slow injection and then rapid injection; S3 pressurizes and feeds the alloy melt after filling the cavity, and the alloy The melt is cooled and solidified under pressure, and then demolded to obtain die-castings; S4 performs solution heat treatment on the die-castings by first heat preservation in the low-temperature section and second-stage heat preservation, and then ultra-short-time solution heat preservation, and then quenches; S5 quenches The die-casting parts are subjected to aging heat treatment to obtain the required high-performance die-casting parts. The invention can prepare large-scale high-performance metal structural parts, and has the advantages of simple and easy operation, low preparation cost and the like.

Description

technical field [0001] The invention belongs to the technical field of metal parts manufacturing and processing, and more specifically relates to a high-performance die-casting forming method and product based on a two-plate die-casting machine. Background technique [0002] In the casting and forming process of aluminum alloy parts, die casting is a casting method with the fastest production speed and high quality of formed parts. Aluminum alloy die-casting is a method of rapidly filling the cavity of a metal mold with liquid aluminum alloy under high pressure, and rapidly solidifying under high pressure to obtain a casting, also known as high-pressure casting. The so-called large aluminum alloy structural parts usually refer to high-stress parts with the largest dimension greater than 800 mm, or parts with a weight greater than 10 kg, such as automotive structural parts. [0003] Most of the traditional die-casting methods can only produce non-stressed parts such as shell...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B22D17/00B22D17/22B22D17/20C22F1/04
CPCB22D17/00B22D17/2015B22D17/22C22F1/002C22F1/04
Inventor 吴树森吕书林郭威毛有武
Owner HUAZHONG UNIV OF SCI & TECH
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