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Negative pressure type walnut shell-kernel separating device and method

A shell kernel separation and negative pressure technology, which is applied in the direction of solid separation, chemical instruments and methods, and separation of solids from solids with airflow, can solve the problems of walnut kernel quality requirements gap, high equipment cost, complex process, etc. , to achieve the effects of strong controllability of pneumatic power, efficient and precise separation, and flexible working environment

Inactive Publication Date: 2020-08-14
QINGDAO TECHNOLOGICAL UNIVERSITY +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The inventors of the present disclosure have found that among the many methods of shelling walnuts to extract kernels, people often use manual methods to crack walnuts. The shell of walnuts is hard, thick, irregular, and the interior of the walnut is divided into many parts, and the kernels are brittle, which brings great difficulties to the process of shelling and extracting walnut kernels.
[0005] Some researchers have studied a self-positioning pre-shell co-directional spiral self-grading flexible extrusion walnut shelling device, which is integrated with multiple systems and has a compact structure, which not only reduces the manufacturing cost of the machine, but also reduces the operating time of the machine. The occupied area is conducive to the miniaturization and high efficiency of the machine, but the efficiency of this device is affected to a certain extent and there is still a certain gap between the quality requirements of walnut kernels, such as the whole kernel rate and manual shelling.
[0006] To sum up, there are many existing walnut shelling and kernel extraction techniques, which have their own advantages and serious shortcomings. Some devices only pursue one function and cause unsatisfactory effects in other aspects, so that it cannot be guaranteed. Whole Kernel Rate, Shell Breaking Rate and Shell Breaking Efficiency of Walnut
Although the emerging methods and equipment can realize the separation of shell and kernel, the equipment cost is high, the process is complicated, and the separation rate is low.

Method used

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  • Negative pressure type walnut shell-kernel separating device and method
  • Negative pressure type walnut shell-kernel separating device and method
  • Negative pressure type walnut shell-kernel separating device and method

Examples

Experimental program
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Effect test

Embodiment 1

[0052] as attached Figure 1-3 As shown, Embodiment 1 of the present disclosure provides a negative pressure shell kernel separation device, including I-vacuum device, II-vacuum pipeline, III-vacuum device support frame, IV-feeding cylinder, V-walnut shell collection device , VI-separation track support frame, VII-separation track, VIII-walnut kernel collection device.

[0053] Among them, the II-vacuum pipeline is located on the right side of VII-separation track, and the two are sealed with rubber sealing rings. The III-vacuum device is located on the right side of II-vacuum pipeline, and the two are sealed with rubber sealing rings. The separation track is connected, the V-walnut shell collection device is located at the bottom right of the separation track, the external welding is internally connected, and the VIII-walnut kernel collection device is placed at the left bottom of the separation track VII-.

[0054] The lower barrel provides a space for the broken walnut she...

Embodiment 2

[0071] Embodiment 2 of the present disclosure provides a negative pressure walnut shell kernel separation method, using the negative pressure walnut shell kernel separation device described in Embodiment 1 of the present disclosure, comprising the following steps:

[0072] When the walnut shells fall from the end of the lower bottom opening of the lower barrel that is farthest from the peach shell collection device, the walnut shells can fall into the walnut shell collection device under the action of pressure difference and gravity, and the first value range of pressure difference at this time is obtained ;

[0073] When the walnut kernels fall from the end of the lower bottom opening of the lower feeding cylinder closest to the peach shell collection device, the walnut kernels can fall on the edge of the walnut shell collection device near the lower feeding cylinder under the action of pressure difference and gravity, and the first Two ranges of differential pressure;

[00...

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Abstract

The invention provides a negative pressure type walnut shell-kernel separation device and a method, and belongs to the technical field of walnut shell breaking processing. The negative pressure type walnut shell-kernel separation device includes a feeding barrel, a separation track, a vacuum device, a walnut shell collecting device and a walnut kernel collecting device; the bottom of the feeding barrel communicates with the top of the separation track, the separation track is of a hollow two-end opening structure, and the inner bottom surface and the outer bottom surface of the separation track are at a preset angle; a first end opening of the separation track communicates with the vacuum device, a second end opening communicates with the atmosphere, the walnut shell collection device communicating with the separation track is arranged at the position, close to the first end opening, of the bottom of the separation track, and the walnut kernel collection device is arranged at the second end opening position; the pressure difference formed between the negative pressure generated by the vacuum device with the atmospheric pressure enables walnut shells and walnut kernels to move in the opposite direction; and a uniform and stable pressure difference inside the negative pressure type shell-kernel separation device is ensured, so that the high efficiency and precision separation ofthe walnut kernels and the walnut shells is realized.

Description

technical field [0001] The disclosure relates to the technical field of walnut shell breaking processing, in particular to a negative pressure type walnut shell kernel separation device and method. Background technique [0002] The statements in this section merely provide background information related to the present disclosure and may not necessarily constitute prior art. [0003] 86% of the fat in walnuts is unsaturated fatty acids. Walnuts are rich in copper, magnesium, potassium, vitamin B6, folic acid and vitamin B1. They also contain fiber, phosphorus, niacin, iron, vitamin B2 and pantothenic acid. In every 50 grams of walnuts, water accounts for 3.6%, and it also contains 7.2 grams of protein, 31 grams of fat and 9.2 grams of carbohydrates. The walnut shell is the endocarp, and the exocarp and mesocarp are green when immature and fall off when ripe. Walnut shell is a kind of granular filter material that has been processed by degreasing, crushing and screening. It ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07B7/01B07B11/02B07B11/06
CPCB07B7/01B07B11/02B07B11/06
Inventor 李长河刘明政张紫薇张小虎李心平车稷何光赞杨会民吐鲁洪·吐尔迪王凯李佳坤王国庆赵华洋
Owner QINGDAO TECHNOLOGICAL UNIVERSITY
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