Unlock instant, AI-driven research and patent intelligence for your innovation.

A 70kg high-strength and high-toughness air-protected solid welding wire dedicated to the coal machinery industry

A solid welding wire, kilogram-level technology, applied in the direction of welding equipment, welding medium, welding/cutting medium/material, etc., can solve the problems of unguaranteed crack resistance, hazards to construction personnel, and reduced production efficiency, so as to reduce construction personnel injuries , large welding specifications and high welding efficiency

Active Publication Date: 2022-04-22
WUHAN TEMO WELDING CONSUMABLES CO LTD
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in the face of the continuous application of high-strength steel welding consumables, there are still the following problems: first, safety issues, especially for welding consumables with a tensile strength above 700MP in pursuit of high strength, C, Si and other elements and alloy components are generally high, resulting in The yield ratio is above 0.9, and the crack resistance cannot be guaranteed
The second is the problem of welding process. Large-scale welding has large spatter and more welding slag, which causes great troubles to the later coating, and the production efficiency is significantly reduced. In addition, the metal "smoke" of traditional copper welding wire is serious, which is more harmful to construction personnel. Big

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • A 70kg high-strength and high-toughness air-protected solid welding wire dedicated to the coal machinery industry

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035]This embodiment provides a 70-kilogram high-strength and high-toughness air-shielded solid welding wire dedicated to the coal machinery industry, including the following components by weight percentage: C: 0.06%, Si: 0.45%, Mn: 2.00%, Cr: 0.25 %, Mo: 0.35%, Ni: 0.59%, Zr: 0.02%, Sr: 0.05%, rare earth yttrium: 0.006%, Ti: 0.10%, V: 0.008%, B: 0.007%, Ca: 0.015%, S: 0.005%, P: 0.008%, and the rest are trace impurity elements and Fe.

Embodiment 2

[0037] This embodiment provides a 70kg high-strength and high-toughness air-shielded solid welding wire for the coal machinery industry, including the following components by weight percentage: C: 0.08%, Si: 0.40%, Mn: 1.85%, Cr: 0.20 %, Mo: 0.30%, Ni: 0.45%, Zr: 0.04%, Sr: 0.04%, rare earth yttrium: 0.007%, Ti: 0.07%, V: 0.010%, B: 0.004%, Ca: 0.01%, S: 0.006%, P: 0.01%, and the rest are trace impurity elements and Fe.

Embodiment 3

[0039] This embodiment provides a 70-kg high-strength and high-toughness air-shielded solid welding wire for the coal machinery industry, including the following components by weight percentage: C: 0.075%, Si: 0.25%, Mn: 2.10%, Cr: 0.15 %, Mo: 0.26%, Ni: 0.55%, Zr: 0.05%, Sr: 0.06%, rare earth yttrium: 0.009%, Ti: 0.13%, V: 0.04%, B: 0.007%, Ca: 0.012, S: 0.008 %, P: ≤0.010%, and the rest are trace impurity elements and Fe.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
tensile strengthaaaaaaaaaa
elongationaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the technical field of welding materials, and specifically relates to a 70-kilogram high-strength and high-toughness air-shielded solid welding wire for the coal machinery industry, which includes the following components by weight percentage: C: 0.04-0.075%, Si: 0.25-0.50 %, Mn: 1.80~2.50%, Cr: 0.15~0.30%, Mo: 0.25~0.35%, Ni: 0.30~0.60%, Zr: 0.02~0.06%, Sr: 0.02~0.06%, rare earth yttrium: 0.003~0.01 %, Ti: 0.07~0.15%, V: 0.005~0.05%, B: 0.003~0.007%, Ca: ≤0.04%, S: 0.005~0.010%, P: ≤0.010%, and the rest are trace impurity elements and Fe. The gas-shielded solid welding wire has large welding specifications, high welding efficiency, and can adapt to a welding current of up to 330A-500A, which can effectively solve the large-scale welding problem in the coal mining industry, and there is no or less slag after welding smoothly; it has the characteristics of high safety factor and guarantees The coal machinery industry has very high requirements for safety, and the yield strength is below 0.88; it has excellent low-temperature impact toughness, the impact energy at ‑20°C is ≥200J, and the impact energy at ‑40°C is ≥100J, and it has good crack resistance and manufacturability ; In addition, the welding wire adopts copper-free production process, which has the characteristics of low dust generation and green environmental protection.

Description

technical field [0001] The invention belongs to the technical field of welding materials, and in particular relates to a 70-kg high-strength and high-toughness air-protected solid welding wire for the coal machinery industry. Background technique [0002] As the main energy source in my country, coal still accounts for more than 50% of the share. With the continuous development of the coal mining machinery industry, the previous heavy hydraulic supports and wooden supports are gradually eliminated, and the amount of high-strength steel is increasing. Steel with high strength, high toughness, and good crack resistance Materials are widely used in the coal machinery industry, such as Q550, Q620, Q690 and other steel plates are constantly appearing, at the same time new requirements are put forward for welding materials, high strength, high toughness, good crack resistance, high safety and excellent welding Manufacturability has become the development trend of welding consumables...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K35/40
CPCB23K35/3073B23K35/40
Inventor 周海龙刘东续杰包润新张望京汪涛刘飞陈成
Owner WUHAN TEMO WELDING CONSUMABLES CO LTD