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On-line cleaning agent for forming die of profiled bar plastic extruder

A technology for plastic extruders and shaping molds, which is applied in the field of online cleaning agents for shaping molds of plastic extruders with special profiles. It can solve the problems of affecting product quality, increasing production costs, and reducing production efficiency. The effect of improving production efficiency and improving product quality

Pending Publication Date: 2020-09-11
吉林中财管道有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] During the production process of the profiled plastic extruder, the surface of the shaping die is prone to scale and lubricant crystals that adhere to the surface and are difficult to remove. After the shaping die is online for a period of time, a large amount of scale and lubricant crystals will be generated. It will cause certain damage to the appearance of the produced product and affect the quality of the product. It is necessary to stop the machine to remove the shaping mold and clean the scale and crystals in the ultrasonic mold cooking machine. The surface of the mold can only be removed and the production can continue on the line, which seriously reduces the production efficiency. , which increases the production cost

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0011] The in-line cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it includes 0.5% by weight of oxalic acid, 2% of the compounded mixture of sodium citrate and potassium citrate at a weight ratio of 1:1, and 0.5% of formic acid. Chromate, nitrite, and vanadate are compounded with 0.2% of water and 95.3% of water in a weight ratio of 1:1:1, and the above raw materials are mixed into a solvent to keep the cleaning temperature at 50°C.

[0012] The preparation method of the online cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it comprises the following steps: 1) stirring and mixing the oxalic acid powder, the citrate powder and the corrosion inhibitor to obtain the mixture A; 2) mixing water and Mix and stir the formic acid to obtain the mixture B; 3) Add A and B into the reactor, and fully stir for 0.4 hours under the condition that the pressure of the reactor is 100Kpa and the temperatur...

Embodiment 2

[0014] The in-line cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it includes 0.6% by weight of oxalic acid, 2.5% of the compounded mixture of sodium citrate and potassium citrate at a weight ratio of 1:1, and 0.55% of formic acid. Chromate, nitrite, and vanadate are compounded with 0.3% of water and 96% of water in a weight ratio of 1:1:1, and the above raw materials are mixed into a solvent to keep the cleaning temperature at 70°C.

[0015] The preparation method of the online cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it comprises the following steps: 1) stirring and mixing the oxalic acid powder, the citrate powder and the corrosion inhibitor to obtain the mixture A; 2) mixing water and Mix and stir the formic acid to obtain the mixture B; 3) Add A and B into the reactor, and fully stir for 0.45 hours under the condition that the pressure of the reactor is 110Kpa and the temperat...

Embodiment 3

[0017] The in-line cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it includes 0.7% by weight of oxalic acid, 3% of the compounded mixture of sodium citrate and potassium citrate at a weight ratio of 1:1, and 0.6% of formic acid. Chromate, nitrite, and vanadate are compounded with 0.4% of water and 96.8% of water in a weight ratio of 1:1:1, and the above raw materials are mixed into a solvent to keep the cleaning temperature at 90°C.

[0018] The preparation method of the online cleaning agent for the shaped mold of the profiled plastic extruder is characterized in that it comprises the following steps: 1) stirring and mixing the oxalic acid powder, the citrate powder and the corrosion inhibitor to obtain the mixture A; 2) mixing water and Mix and stir the formic acid to obtain the mixture B; 3) Add A and B into the reactor, and fully stir for 0.5 hours under the condition that the pressure of the reactor is 120Kpa and the temperatur...

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PUM

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Abstract

The invention discloses an on-line cleaning agent for a forming die of a profiled bar plastic extruder. The on-line cleaning agent is characterized by comprising, by weight, 0.5-0.7% of oxalic acid, 2-3% citrate, 0.5-0.6% of formic acid, 0.2-0.4% of inhibitor and 95.3-96.8% of water, and the raw materials of the weight parts are mixed into a solvent to keep the cleaning temperature at 40-90 DEG C.According to the cleaning agent, the online cleaning of scale and crystals on the surface of the die is realized without stopping, the appearance quality of the product is improved, the investment cost is low, the operation cost is low, the scheme is simple, the implementation is easy, the method is economical and practical, the production efficiency is greatly improved, impurities on the surfaceof the die are reduced, and the product quality is improved.

Description

technical field [0001] The invention relates to the technical field of mold cleaning, in particular to an on-line cleaning agent for a shaping mold of a profile plastic extruder. Background technique [0002] During the production process of the profiled plastic extruder, the surface of the shaping die is prone to scale and lubricant crystals that adhere to the surface and are difficult to remove. After the shaping die is online for a period of time, a large amount of scale and lubricant crystals will be generated. It will cause certain damage to the appearance of the produced product and affect the quality of the product. It is necessary to stop the machine to remove the shaping mold and clean the scale and crystals in the ultrasonic mold cooking machine. The surface of the mold can only be removed and the production can continue on the line, which seriously reduces the production efficiency. , increasing production costs. Contents of the invention [0003] The main purp...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C23G1/04B29C48/27
CPCC23G1/04B29C48/272
Inventor 刘鲁亮信宏波李勇
Owner 吉林中财管道有限公司
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