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Bypass exhaust purification system and method for cement kiln

A technology for bypassing ventilation and purification systems, applied to chemical instruments and methods, separation methods, climate change adaptation, etc.

Pending Publication Date: 2020-09-18
TIANJIN CEMENT IND DESIGN & RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Aiming at the problems existing in the prior art, the present invention provides a cement kiln bypass ventilation purification system and method for solving the problem of cement kiln bypass windproof flue gas purification

Method used

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  • Bypass exhaust purification system and method for cement kiln
  • Bypass exhaust purification system and method for cement kiln
  • Bypass exhaust purification system and method for cement kiln

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] see Figure 1-Figure 4 , a cement kiln bypass air purification system, comprising a cement kiln smoke chamber 1, the flue gas outlet of the cement kiln smoke chamber 1 is connected with a quenching chamber device 2, and the gas outlets of the quenching chamber device 2 are connected in series Connect the dust collector 3, fan 4, waste gas treatment system 5 and chimney 6; the inside of the quench chamber is provided with an ammonia injection device 7, and the outlet of the quench chamber 2 is equipped with a lime injection device 8. Dust collector 3, blower fan 4, exhaust gas treatment system 5 and chimney 6 are known equipment in the art, and it is recommended to use a bag filter for the dust collector, and the fan is a centrifugal fan. The flue gas taken out of the smoke chamber 1 passes through the quench chamber settling chamber 2-1 to reduce dust, and then passes through the ammonia injection device 7 for denitrification, after cooling down in the quench chamber, ...

Embodiment 2

[0052] see Figure 5 , the quenching chamber device described in this example is used in a cement production line because of waste disposal and chlorine element exceeding the standard, so a bypass scheme needs to be set up. According to the material balance, it is calculated that the air discharge volume is 7%, and the rotary kiln is rich in harmful components. The hot flue gas needs to be taken out, and the outlet temperature of the quench chamber is controlled at 200-250°C. Increase emergency blower fan 9, further reduce risk. Ambient air enters the quench chamber through the blower as the cooling medium. After heat balance calculation, the required diameter of the quenching chamber (that is, the diameter of the outer cylinder) is 1.3m, and the entrance of the cold air is relatively large, and the volute entry method is adopted. After the cold air enters the quenching chamber, it gradually enters the inner cylinder and is forced to mix with the hot air, and then passes thr...

Embodiment 3

[0058] see Figure 6 , compared with Embodiment 1, a dust collection cyclone 10 is arranged between the air outlet of the quench chamber device 2 and the dust collector 3, and the dust discharge port of the dust collection cyclone 10 is connected with the decomposition of the cement kiln system. Furnace connected. After the quench chamber device 2, a dust collection cyclone 10 is added for coarse dust collection. The dust collection cyclone 10 collects ash particles that are relatively coarse and carry less harmful components into the decomposition furnace, and the fine powder collected by the dust collector 3 carries more Harmful components are discharged out of the kiln system. At this time, the amount of ash returned by the dust collector decreases, and the total amount of hot air taken out of the smoke chamber for bypass air release increases by 5-50%. The flue gas from the dust collecting cyclone 10 enters the dust collector 3 . The flue gas taken out of the quench chamb...

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Abstract

The invention discloses a bypass exhaust purification system and method for a cement kiln, and belongs to the technical field of cement production equipment. The system is characterized by comprisinga cement kiln smoke chamber, a smoke outlet of the cement kiln smoke chamber is communicated with a shock cooling chamber device, and a gas outlet of the shock cooling chamber device is sequentially communicated with a dust collector, a fan, a waste gas treatment system and a chimney in series. An ammonia spraying device is arranged in the shock cooling chamber of the shock cooling chamber device,and a lime spraying device is installed at an outlet of the shock cooling chamber device. Smoke discharged from the bypass is subjected to dust collection and purification to reach the particle emission standard, the purified smoke is discharged into the atmosphere, and the collected fine powder contains more harmful components and is independently stored or used for other purposes, so that the cement firing system is stripped, and the normal Cl alkali-sulfur balance of the firing system is recovered.

Description

technical field [0001] The invention belongs to the technical field of cement production equipment, and in particular relates to a bypass ventilation purification system and method for a cement kiln. Background technique [0002] Comprehensive utilization of resources and green development are inevitable trends in the development of the cement industry. More and more cement plants are trying to dispose of waste and reuse inferior raw materials in response to the national policy call for protecting natural resources. In Europe, cement plants burning a single fuel no longer exist. The average proportion of alternative fuels in the cement industry in EU countries has reached 30%, Germany has reached an average level of 50%, and the proportion of alternative fuels in individual cement plants has reached 75%. Cement plants in developed countries, especially those near cities and towns, are emphasizing their contribution to environmental protection. At present, in my country's ce...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D53/75B01D45/02B01D45/16B01D53/50B01D53/56B01D53/76F28C3/02B01D53/83
CPCB01D53/75B01D53/76B01D53/56B01D45/02B01D45/16B01D53/508F28C3/02B01D2251/2062B01D2258/0233Y02A50/2351
Inventor 马娇媚彭学平白波樊波
Owner TIANJIN CEMENT IND DESIGN & RES INST