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A kind of forging process of gcr15 roller sleeve

A roll sleeve and process technology, applied in the field of roll sleeve forging, can solve the problems of increasing the production cost of the roll sleeve, increasing the forging cost, prolonging the forging time, etc., and achieving the effects of low manufacturing cost, ensuring dimensional accuracy, and simplifying equipment

Active Publication Date: 2022-03-22
定襄县同立重工有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] There are also some technical solutions for forging roller sleeves in the prior art, such as a Chinese patent with application number 2016104546269, which discloses a forging process for GCr15 roller sleeves, which is divided into three steps: heating, forming and heat treatment , by improving the processing technology to extend the length of drawing and punching during forging; this patent improves the straightness of forgings during punching and forging, improves the uniformity of wall thickness, avoids white spots in the sleeve, and improves the performance of forgings , but the patented forming steps require more operations, which makes the forging of the roller sleeve more troublesome, which not only prolongs the forging time, but also increases the cost of forging, thereby increasing the production cost of the roller sleeve

Method used

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  • A kind of forging process of gcr15 roller sleeve
  • A kind of forging process of gcr15 roller sleeve
  • A kind of forging process of gcr15 roller sleeve

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Embodiment approach

[0035] As a specific embodiment of the present invention, the arc surface of the pre-compression plate 10 is a conical structure, the pre-compression plate 10 is divided into two parts by the midpoint of the connecting rod 9, and the pre-compression plate 10 is close to the connecting rod 9. The diameter value in the direction of the midpoint of the rod 9 is greater than the diameter value far away from the midpoint of the connecting rod 9; during use, the working surface of the pre-compression disc 10 is a conical structure so that the pre-compression disc 10 pushes the inner circle of the ring when it is in contact with the ring. The material is extruded to both ends of the ring, so that the axial length of the ring is elongated; the pretreatment of the pre-pressing plate 10 makes the length of the ring elongated, further reducing the working pressure of the forming roller 5 .

[0036] As a specific embodiment of the present invention, the pre-compression plate 10 is equidis...

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Abstract

The invention belongs to the technical field of roller sleeve forging, and specifically relates to a forging process of a GCr15 roller sleeve. The pressing ring device used in the process includes a bottom plate, a bracket is fixed at the top of the bottom plate, and a hydraulic cylinder is fixed at the top of the bracket. The output shaft end of the hydraulic cylinder is fixed with a mounting frame, the bottom of the mounting frame is rotatably mounted with a rotating shaft, the surface of the rotating shaft is fixed with a forming roller, the side wall of the mounting frame is fixed with a drive motor, and the output of the drive motor The shaft end is fixedly connected with the rotating shaft, and more than two plate groups are fixed on the top of the bottom plate, and each plate group includes two rectangular plates; the present invention obtains the primary product of the roller sleeve after pressing and shaping the perforated ring, which is The process steps are reduced, the forging time of the roller sleeve is saved, and the dimensional accuracy of the roller sleeve is also ensured. At the same time, the present invention has simple structure, low manufacturing cost, and simplifies the equipment required for the production of the roll sleeve, thus reducing the requirement for the production of the roll sleeve. cost.

Description

technical field [0001] The invention belongs to the technical field of roller sleeve forging, in particular to a forging process of a GCr15 roller sleeve. Background technique [0002] GCr15 is the most commonly used high-carbon chromium bearing steel, which has high hardenability and can obtain high and uniform hardness after heat treatment. Wear resistance is better than GCr9, high contact fatigue strength, good dimensional stability and corrosion resistance, medium cold deformation plasticity, general machinability, poor weldability, sensitive to white spot formation, and has the first type of temper brittleness. [0003] Forging is a processing method that uses forging machinery to apply pressure to metal blanks to cause plastic deformation to obtain forgings with certain mechanical properties, certain shapes and sizes. It is one of the two major components of forging. Forging can eliminate defects such as as-cast porosity produced in the metal smelting process and opti...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21J5/00B21K1/76B21D35/00
CPCB21J5/002B21K1/761B21D35/001B21D35/002
Inventor 阎勇张宏涛张家俊
Owner 定襄县同立重工有限公司
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