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A method for stepless adjustment of the position of a DC magnetron welding torch

A stepless adjustment, welding torch technology, applied in welding equipment, welding accessories, arc welding equipment and other directions, can solve the problems of complex structure, poor stability and real-time performance of mechanical oscillators, inaccurate information collection, etc., to achieve cost reduction, Simple and easy-to-adjust effect

Active Publication Date: 2022-03-25
XIANGTAN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The mechanical oscillator has a complex structure, is easy to wear, has high cost, and has a low service life. It is poor in stability and real-time performance when it is used in seam tracking
The magnetron arc swing sensor is currently in the research stage, with poor stability, inaccurate information collection, and high requirements for device materials.

Method used

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  • A method for stepless adjustment of the position of a DC magnetron welding torch
  • A method for stepless adjustment of the position of a DC magnetron welding torch
  • A method for stepless adjustment of the position of a DC magnetron welding torch

Examples

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Effect test

Embodiment example 1

[0053] Case 1 is implemented, and the swing arc welding seam tracking is carried out. A key technology of swing arc welding seam tracking is that a specific arc swing frequency is required, and the welding seam information is obtained by using the change of the welding current when the swing arc scans the welding seam. figure 1 , Figure 4 , Suspend the welding torch on the bracket, so that the welding torch can swing freely. Because only one-way swing is required, it is only necessary to connect a specific DC current to the No. 1' and No. 3' electromagnets, and use the DC control system to change this. The magnitude and direction of the direct current on the two electromagnets make the welding torch swing regularly in the direction of the X axis, and the swinging arc scans the welding seam information, and uses the Hall to collect the welding current signal to indirectly obtain the welding seam information. Because this device uses the DC magnetic field to indirectly contro...

Embodiment example 2

[0054] Case 2 is implemented, and arc additive manufacturing is carried out. Arc additive manufacturing technology has developed rapidly in recent years, and it is a key project of national industrial development. One of the key technologies of arc additive manufacturing is how to control the arc at a fixed point and directional control and adjust the local heat input. See figure 1 , Figure 4 , Figure 5 , Image 6 , select a specific torch, such as TIG torch, plasma torch, etc., set the torch such as figure 1 After the device is placed, the swing trajectory and deflection position of the welding torch can be selected first, and then the method of applying direct current can be selected. Adjustment, to clad a few layers at that position, only need to swing the welding torch several times in that direction; if more heat input is required in that direction, energize the corresponding electromagnet to deflect the welding torch to that angle; If more heat input is required...

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Abstract

A method for stepless adjustment of the position of a DC magnetron welding torch, which mainly solves the technical problems of instability, large wear and high cost of the existing mechanical oscillator, poor stability of the magnetron oscillator arc sensor, and difficult control of the arc behavior . The main point of the technical solution is to use direct current to control the magnitude and direction of the induced magnetic field, to control the magnitude and direction of the magnetic force received by the welding torch, and then to control the swing amplitude, swing angle and swing frequency of the welding torch, and to establish a functional relationship between the direct current and the position change of the welding torch. Realize stepless adjustment of welding torch position in the area.

Description

technical field [0001] The invention relates to a method for steplessly adjusting the position of a welding torch by using direct current, and belongs to the technical field of welding. Background technique [0002] The swing arc welding technology has developed rapidly. The swing of the welding arc can stir the molten pool and improve the forming. It is widely used in surfacing welding. At the same time, the swing arc welding seam tracking is gradually formed by using the welding current change caused by the change of the arc length when the welding arc swings. technology. In order to increase the heat input of the arc and improve the stability of the control arc, the arc additive manufacturing technology has been developed on the basis of surfacing welding. If the position of the arc can be stably controlled, the heat input of the arc to the base metal can be adjusted. Quantity, improving the process of fuse deposition, will promote the development of arc additive manufac...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K9/32B23K9/12B23K10/02
CPCB23K9/32B23K9/12B23K10/02
Inventor 洪波屈原缘高佳篷贾爱亭黄宏亮
Owner XIANGTAN UNIV