Method and structure for improving rigidity of subway vehicle antenna support

A vehicle antenna and antenna bracket technology, which is applied in the field of rail vehicles, can solve the problems of steel structure design ideas that cannot meet the requirements, cannot design large bending stiffness, and reduce the main frequency of the structural mode, so as to achieve low density, easy replacement and installation, and optimization Effects on Structural Properties

Pending Publication Date: 2020-11-03
CRRC NANJING PUZHEN CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] According to the traditional steel structure design idea, if the bending stiffness of the structure is to be increased, the section size of the structure needs to be increased, and for the steel structure, a large mass will be increased while increasing the section size, and the increase in mass will reduce the structural modulus. Therefore, if the bending main frequency above 80Hz is to be realized, the cross-sectional size will be large according to the steel structure design principle, and the mass will be increased to more than 1.7 times that of the original scheme; since the bogie is a key part of the vehicle operation, the bogie frame The end is the most violent position on the bogie frame, and the increased mass will bring hidden dangers to the structural safety, so it is necessary to improve the relevant mounting seat to adapt to the installation of this large-size and high-mass antenna

Method used

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  • Method and structure for improving rigidity of subway vehicle antenna support
  • Method and structure for improving rigidity of subway vehicle antenna support
  • Method and structure for improving rigidity of subway vehicle antenna support

Examples

Experimental program
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Example Embodiment

[0031] Example 1

[0032] Such as figure 1 with figure 2 As shown, in view of the above-mentioned problems existing in the actual operation of the subway, a method for improving the stiffness of the antenna support 3 of the subway vehicle is proposed. This method uses the characteristics of high specific modulus and low density of carbon fiber, and the steel pipe 4 of the antenna support 3 The carbon fiber reinforced tube 5 is installed inside, which improves the bending rigidity of the antenna support 3 without changing the external dimensions of the antenna support 3 and greatly increasing the structural quality of the antenna support 3, thereby increasing the main frequency of the bending vibration of the antenna support 3 The specific steps of the method in this embodiment are as follows:

[0033] Step 1. Weld the steel pipe 4 of the antenna support 3: Weld the steel pipe 4 to form the frame of the antenna support 3, and reserve the installation positions of the end supports 6...

Example Embodiment

[0038] Example 2

[0039] Such as image 3 As shown, in step 3 in embodiment 1, the carbon fiber reinforced tube 5 is continuously and uninterruptedly arranged in the steel pipe 4, and carbon fiber reinforced tubes 5 of different thicknesses are placed in the steel pipe 4, and the lengths of the carbon fiber reinforced tubes 5 are all 1540mm, do the bending mode mode shape experiment, get as Figure 4 Flexural mode shape diagram, analysis of the flexural mode shape experiment shows that Figure 5 The relationship between the wall thickness of the carbon fiber reinforced tube 5 and the bending mode frequency;

[0040] When the wall thickness of the carbon fiber reinforced tube 5 is 3 mm, the bending frequency of the steel tube 4 is 70 Hz;

[0041] When the wall thickness of the carbon fiber reinforced tube 5 is 4 mm, the bending frequency of the steel tube 4 is 84 Hz;

[0042] When the wall thickness of the carbon fiber reinforced tube 5 is 5 mm, the bending frequency of the steel tube...

Example Embodiment

[0045] Example 3

[0046] Such as Image 6 As shown, the difference with embodiment 2 is that in step 3 in embodiment 1, the carbon fiber reinforced tube 5 is distributed symmetrically in multiple sections in the steel pipe 4, and from the middle to the two ends of the steel pipe 4, the carbon fiber reinforced tube The length of 5 becomes shorter in turn, and the positions of the carbon fiber reinforced tubes 5 are fixed by positioning blocks 7.

[0047] in Figure 4 In the bending mode diagram, the middle of the steel pipe 4 is the area where the stiffness changes the most, and it is also the area where cracks occur. The steel pipe 4 has lower and lower requirements on the rigidity of the structure from the middle to the two ends, so the middle of the steel pipe 4 is the structure The two ends of the steel pipe 4 are non-key strengthening positions.

[0048] Preferably, the length of the carbon fiber reinforced tube 5 in the middle of the steel tube 4 is 600 mm, and the thickness ...

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Abstract

The invention discloses a method and structure for improving the rigidity of an antenna support of a subway vehicle. A carbon fiber reinforcing pipe is installed in a steel pipe of the antenna support, the carbon fiber reinforcing pipe is closely attached to the steel pipe. The method specifically comprises the steps: welding the steel pipe to form a frame of the antenna support; machining the inner wall of the steel pipe through a steel pipe inner wall machine, so that a concave-convex surface is formed on the inner wall of the steel pipe, the carbon fiber reinforced pipe is tightly attachedto the inner wall of the steel pipe, and the carbon fiber reinforced pipe is fixed in the steel pipe through a positioning block; and welding the end support to complete the overall assembly of the antenna bracket. According to the method, the characteristics of high specific modulus and low density of the carbon fibers are utilized, the bending rigidity of the antenna support is improved under the conditions that the boundary dimension of the antenna support is not changed and the structural quality of the antenna support is not greatly improved, then the bending vibration dominant frequencyof the antenna support is improved, and the problem that the antenna support is broken is solved; meanwhile, the structure design is simple, the structure process is mature, and the design and production requirements of the antenna support can be met.

Description

technical field [0001] The invention relates to the technical field of rail vehicles, in particular to a method for improving the rigidity of an antenna bracket of a subway vehicle. Background technique [0002] The antenna bracket of the subway vehicle will have a fracture failure problem during the service process. The reason for the problem is that the wheel-rail excitation caused by the elastic track has a main frequency of 60 Hz, and the main frequency of the wheel-rail excitation is different from the bending main frequency of the antenna bracket. Coupling, the coupling vibration of the structure causes vibration fatigue fracture of the structure, and the condition of the vehicle line has been determined, and the rectification is difficult. In order to avoid coupling vibration, it is necessary to increase the bending stiffness of the antenna bracket, thereby increasing the main frequency of the bending vibration of the antenna bracket (the bending main frequency is incr...

Claims

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Application Information

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IPC IPC(8): H01Q1/12H01Q1/32
CPCH01Q1/12H01Q1/3291
Inventor 徐步震胡定祥孙海东金鑫邓新才贾小平杨陈
Owner CRRC NANJING PUZHEN CO LTD
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