Technological parameter optimization method for eliminating residual stress of ring part through cold rolling method

A technology of process parameter optimization and residual stress, applied in multi-objective optimization, design optimization/simulation, metal rolling, etc., can solve the problem of single evaluation of residual stress effect, failure to reflect the effect of stress relief, single evaluation of residual stress relief effect of rings And other issues

Active Publication Date: 2021-01-15
BEIHANG UNIV
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Problems solved by technology

[0007] However, the process parameters used in the technical application of the existing cold rolling method to eliminate the residual stress of the ring are mainly based on the simulation or the traditional pre-deformation treatment method. The main problems are: (1) the effect on the residual stress of the ring The evaluation is relatively simple and cannot systematically and comprehensively reflect the effect of stress relief
Therefore, there is an urgent need for a systematic and comprehensive evaluation method for the effect of residual stress relief. On this basis, a scientific, efficient, and accurate process formulation method is proposed to solve the problem that the effect of cold rolling method to eliminate residual stress is relatively simple. To solve the problem, the cold rolling method to eliminate the residual stress of the ring is targeted to avoid blindness in the test and improve the test efficiency, so as to quickly and effectively determine the best process plan for the cold rolling method to eliminate the residual stress of the ring. To achieve the purpose of reducing and homogenizing the internal residual stress of the ring and improving the service life of the ring

Method used

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  • Technological parameter optimization method for eliminating residual stress of ring part through cold rolling method
  • Technological parameter optimization method for eliminating residual stress of ring part through cold rolling method
  • Technological parameter optimization method for eliminating residual stress of ring part through cold rolling method

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Embodiment Construction

[0068]In this embodiment, a 2219 aluminum alloy rectangular ring is selected as the experimental object.

[0069]A method for optimizing process parameters of the cold rolling method to eliminate residual stress of the ring, which is characterized in that it includes the following steps (the general flow chart is as follows:figure 1 Shown):

[0070](a) Select 100 typical points on the ring and give the initial residual stress σ at the same timei(i=1,2,3...,100);

[0071](b) Determine the initial outer radius R of the ring0=250mm and inner radius r0=200mm and driving roller radius RD=1000mm;

[0072](c) Based on the ring rolling mechanics and kinematics conditions, combined with the requirements of the final size and mechanical properties of the ring, and at the same time considering the capacity of the ring rolling process and equipment, collect and determine the cold rolling method to eliminate the residual stress of the ring. The process parameters are mainly Including: maximum reduction rate...

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Abstract

The invention provides a technological parameter optimization method for eliminating residual stress of a ring part through a cold rolling method. According to the initial residual stress distributionstate of a workpiece, based on the rolling mechanical and kinematic conditions of the ring part, the requirements of the ring part for the final size and mechanical performance are combined, and meanwhile, the capacity of ring part rolling technological equipment is considered, the residual stress elimination rate and distribution uniformity serve as control optimization targets, the allowable ranges of the reduction rate, the driving roller rotating speed, the friction coefficient, the core roller radius and the core roller feeding speed serve as constraint conditions, and the comprehensiveoptimization setting method for technological parameters for eliminating the residual stress of the ring part through the cold rolling method is provided. According to the method, the stress elimination effect can be systematically and comprehensively evaluated, the technological parameters are scientifically, efficiently and accurately formulated, cold rolling residual stress elimination treatment is carried out on the ring part in a targeted mode, the residual stress regulation and control effect is greatly improved, and the technical advantages of eliminating the residual stress of the ringpart through the cold rolling method are fully exerted.

Description

Technical field[0001]The patent relates to the field of residual stress elimination, in particular to a method for optimizing process parameters for eliminating residual stress of a ring by a cold rolling method.Background technique[0002]High-performance ring parts are the key connecting parts of the launch vehicle and the key parts of the aircraft cabin. Generally, solid solution-quenching-age strengthening alloys are used. After rolling, the rings must be solution quenched to improve the toughness, strength, and strength of the material. Fatigue resistance and corrosion resistance, etc. However, the ring after solution quenching will produce larger quenching residual stress, which will cause serious deformation and even warpage in subsequent machining. After heat treatment, the inside of the ring is in an unstable equilibrium state of residual stress. When the external conditions change to a certain extent, this unstable equilibrium state is broken, resulting in the release of par...

Claims

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Application Information

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IPC IPC(8): B21H1/06B21B37/00G06F30/20G06F111/04G06F111/06
CPCB21B37/00B21H1/06G06F30/20G06F2111/04G06F2111/06
Inventor 张以都宋和川吴琼高瀚君
Owner BEIHANG UNIV
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