Apparatus and method of use thereof
A polymer solution, shell technology, used in lighting and heating equipment, laminated components, indirect heat exchangers, etc., can solve problems such as reduced heat transfer rate and inability to handle
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Embodiment 1
[0087]This is an example demonstrating the apparatus disclosed herein. The plate heat exchanger is designed as a cylindrical shell structure, its outer diameter d 1 160.2 cm (see Figure 1A ), inner diameter d 2 is 90 cm and the total height is 360 cm (see Figure 1A ). The switch consists of multiple layers. Layers include slabs and walls. Each layer of the switch consists of 60 channels. The height of each channel is 0.254 cm, and each layer is separated by a plate 0.254 cm high.
[0088] A set of tubes carries the fluid and is placed perpendicular to the layers of the heat exchanger. The heat exchanger contains 60 sets of tubes. Each set of tubes consisted of 13 carbon steel pipes with an inner diameter of 1.42 cm and an outer diameter of 2.23 cm. The thickness of each wall is 2.28 cm. Each channel has an inner circumference width of 2.5 cm, an outer circumference width of 6.3 cm, and a height of 0.254 cm. The total number of conduits per layer is 60, including a t...
Embodiment 2
[0096] This is a comparative example, performed on a shell and tube heat exchanger with the same fluids and flow rates as in the previous example. For shell and tube exchangers, the standard design is for use with polymer solution flowing through the tubes and media flowing through the shell. Each tube design has an inner diameter of 2.0 cm, an outer diameter of 2.5 cm, and a total length of 260 cm. Each tube was filled with twisted ribbon-type mixing elements with an aspect ratio of 1.5. A total of 8,000 tubes are contained within the 300 cm diameter shell.
[0097] Both heat transfer and pressure drop calculations for these mixers were performed by Joshi's method. In this way, the Nusselt number is calculated as 18.0, giving an overall heat transfer coefficient U of 115W / m 2 ·K. 8,000 tubes with a total internal heat transfer area of 1,630m 2 , resulting in a heat exchanger UA value of 187,450 W / K. The logarithmic mean temperature difference of the exchanger is 74°C,...
Embodiment 3
[0102] This is also a comparative example. If the panel heater described in (a) above is installed in a devolatilization vessel (a vessel where the polymer solution actually phase-separates into two phases), there are some major problems.
[0103] 1) The polymer solution will become two phases inside the channel. This will reduce the rate of heat transfer.
[0104] 2) The size of the exchanger would be too large - it is not possible to build such a device due to the stress.
[0105] 3) The fluid temperature cannot be as high as 290°C as this will cause the solution to reach the bubble point inside the FPH core or at the channel inlet, again reducing the heat transfer efficiency. Additionally, lower fluid temperatures will greatly reduce the driving force for heat transfer. Therefore, the preferred embodiment is the one shown in Example 1.
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Abstract
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