Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Low-silicon gibbsite ore treatment process

A technology of gibbsite ore and treatment process, which is applied to the preparation of aluminum compounds, alkali metal aluminate/alumina/aluminum hydroxide, inorganic chemistry, etc., and can solve the problem of low iron recovery rate of iron concentrate grade, alumina Relatively low dissolution rate, poor sedimentation performance of dissolved red mud, etc., to achieve the effect of reducing red mud discharge, good red mud sedimentation performance, and low cost

Inactive Publication Date: 2021-02-23
邱映春
View PDF12 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] (1) The relative dissolution rate of alumina in ore is generally low, and cannot exceed 88%
This is because the low-temperature dissolution temperature is too low to cause the dissolution reaction of aluminum goethite and boehmite in the ore, so the dissolution rate of alumina in the ore is low
[0006] (2) The sedimentation performance of the dissolved red mud is poor, and the number of washings is more, generally 6 washings are used
This is because the aluminum goethite in the ore has not undergone a dissolution reaction, the crystal form has not changed, and it is still aluminum goethite in the red mud, resulting in poor red mud sedimentation performance.
[0007] (3) The iron concentrate grade and iron recovery rate obtained by low-temperature dissolution red mud iron separation are low, the iron concentrate grade is about 45%-48%, and the iron recovery rate is less than 33%
[0008] (4) The low semen concentration two-stage decomposition process has the disadvantages of large material flow, complicated process and high energy consumption

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Low-silicon gibbsite ore treatment process
  • Low-silicon gibbsite ore treatment process
  • Low-silicon gibbsite ore treatment process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043]1) Drying: Dry the raw ore used in this batch first to reduce the water attached to the ore to 3%. The heat source for drying in this example is the flue gas from magnetization roasting, and the flue gas temperature is 140~160°C .

[0044] 2) Crushing and screening: The dried ore is crushed, and the crushed particle size is controlled below 10mm. The crushed ore is screened, and the coarse-grained ore with an unqualified particle size is returned to crushing, and the fine-grained ore with a qualified particle size is crushed. The ore enters the magnetization roasting section.

[0045] 3) Magnetization roasting: Roast the fine-grained ore with qualified particle size at the roasting temperature of 400°C for 60 minutes; the magnetized roasted ore is cooled by air to obtain roasted ore.

[0046] About 80% Fe in the ore 2 o 3 Convert to Fe 3 o 4 , and remove all attached water and 50% crystal water, then 1t of Guinea raw ore becomes 0.88t dry ore after roasting, and the...

Embodiment 2

[0058] 1) Drying: Dry the raw ore used in this batch first to reduce the water attached to the ore to 2%. The heat source for drying in the examples is the flue gas from magnetization roasting, and the flue gas temperature is 140~160°C.

[0059] 2) Crushing and screening: The dried ore is crushed, and the crushed particle size is controlled below 10mm. The crushed ore is screened, and the coarse-grained ore with an unqualified particle size is returned to crushing, and the fine-grained ore with a qualified particle size is crushed. The ore enters the magnetization roasting section.

[0060] 3) Magnetization roasting: Roast the fine-grained ore with qualified particle size at a roasting temperature of 500°C for 40 minutes; the magnetized roasted ore is cooled by air to obtain roasted ore.

[0061] About 79.3% Fe in the ore 2 o 3 Convert to Fe 3 o 4 , and remove all attached water and 50% crystal water, then 1t of Guinea raw ore becomes 0.876t dry ore after roasting, and the...

Embodiment 3

[0073] Drying: The raw ore used in this batch is first dried to reduce the water attached to the ore to 2%. The drying heat source in the embodiment is the flue gas of magnetization roasting, and the flue gas temperature is 140~160°C.

[0074] 2) Crushing and screening: The dried ore is crushed, and the crushed particle size is controlled below 10mm. The crushed ore is screened, and the coarse-grained ore with an unqualified particle size is returned to crushing, and the fine-grained ore with a qualified particle size is crushed. The ore enters the magnetization roasting section.

[0075] 3) Magnetization roasting: Roast the fine-grained ore with qualified particle size at a roasting temperature of 600°C for 30 minutes; the magnetized roasted ore is cooled by air to obtain roasted ore.

[0076] About 80% Fe in the ore 2 o 3 Convert to Fe 3 o 4 , and remove all attached water and 50% crystal water, then 1t of Guinea raw ore becomes 0.88t dry ore after roasting, and the frei...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
decomposition efficiencyaaaaaaaaaa
decomposition efficiencyaaaaaaaaaa
decomposition efficiencyaaaaaaaaaa
Login to View More

Abstract

The invention relates to a low-silicon gibbsite treatment process. The process comprises the following steps: 1) drying, 2) crushing and screening, (3) magnetizing roasting, (4) ball-milling burdening, (5) high-temperature and high-pressure dissolution, (6) dilution, (7) separation, (8) fine filtration and high-refined-liquid-concentration one-stage decomposition, (9) washing and (10) physical magnetic separation. The technology for processing the low-silicon gibbsite ores by adopting ore magnetizing roasting, high-temperature dissolution and high-concentration one-stage decomposition has theobvious advantages of high ore dissolution rate, good red mud sedimentation performance, low comprehensive energy consumption and low cost.

Description

technical field [0001] The invention belongs to the technical field of aluminum ore smelting, and in particular relates to a low-silicon gibbsite ore treatment process. Background technique [0002] my country's bauxite resources are gradually exhausted, and the amount of bauxite imported by the domestic alumina industry is increasing day by day. Among the imported bauxite, Guinea bauxite accounts for about 50%, and its annual import volume still shows an upward trend; Guinea bauxite belongs to low-silicon gibbsite ore, and the silicon oxide content in the ore is basically 3 % or less; the alumina content in the ore is 45%~48%, the crystal form is mainly gibbsite, the crystal water is about 23%, and there are about 15% of gibbsite and a small amount of boehmite; The content of iron oxide in the ore is 20%-23%, the content of organic matter is about 0.14%, and the water attached to the ore is about 10%. [0003] At present, the main production process for processing Guinea ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C01F7/06C01G49/06
CPCC01F7/06C01F7/0613C01G49/06
Inventor 邱映春张丽娟胡玙璠婧
Owner 邱映春
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products