Anti-collision control method and system for stacker-reclaimer

A control system and anti-collision technology, which is applied to conveyor control devices, conveyors, conveyor objects, etc., can solve the problems of limiting the working range of stackers and reclaimers, complex algorithms, and large amount of calculation, so as to achieve comprehensive prevention without dead ends. The effect of collision, reducing blind spot of sight, and automatic collision avoidance

Pending Publication Date: 2021-03-23
DALIAN HUARUI HEAVY IND GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two main types of automatic anti-collision control technologies for stacker-reclaimers, plane projection method and three-dimensional model method, but the above two methods have the following defects: plane projection method, which is to project the cantilever of the stacker-reclaimer onto the horizontal plane, and then Calculate the minimum distance between two projections in the plane. Although this algorithm is simple, it cannot accurately calculate the minimum space distance between stackers and reclaimers, and some effective working space is wasted, especially when working on the same stack. The working range of the stacker and reclaimer is limited, which affects the efficiency of stacking and reclaiming operations
The three-dimensional model method, which considers factors such as the cantilever rotation and pitch of the stacker-reclaimer, establishes a three-dimensional mathematical model of the cantilever of the stacker-reclaimer. This method needs to solve multivariate equations. The algorithm is complex and the amount of calculation is large, and it is very difficult for practical application.

Method used

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  • Anti-collision control method and system for stacker-reclaimer

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Effect test

Embodiment 1

[0043] Such as figure 1 A stacker-reclaimer anti-collision control method shown in Embodiment 1 specifically includes the following steps:

[0044] Step S11: Generate the relative coordinates of key points on the surface of the basic geometry, that is, extract the basic geometry that can envelop the mechanical structure according to the mechanical size of the stacker-reclaimer, generate key points on the surface of the basic geometry, and obtain the relative coordinates p1 of the key points.

[0045] In this step, based on the mechanical structure of the stacker-reclaimer, the basic geometry that can envelop the mechanical structure is extracted. image 3 In the preferred solution, the embodiment of the present invention simplifies the running part of the reclaimer into a cuboid, the rotating part into a cylinder, the counterweight part into a cuboid, the cantilever part into a cuboid, the bucket wheel part into a cylinder, and the tie rod part into a for the line segment.

...

Embodiment 2

[0080] Figure 4 It shows the functional block diagram of the stacker-reclaimer anti-collision system in one embodiment. The present invention also discloses a stacker-reclaimer anti-collision control system. The system includes stacker-reclaimer attitude acquisition equipment and anti-collision related object surface point acquisition equipment. . A stacker-reclaimer PLC control system and an anti-collision computing server, wherein the system executes any one of the methods described above.

[0081] The stacker-reclaimer attitude acquisition equipment (Compass / GPS system, Gray bus, encoder, inclinometer, etc.) is used for real-time collection of the stacker-reclaimer walking, turning, and pitching attitude data;

[0082] The anti-collision-related object surface point acquisition equipment includes acquisition equipment for world coordinates in three-dimensional space, and the anti-collision related objects include stockpiles, fixed structures, ground, and dam foundations; ...

Embodiment 3

[0092] Figure 6 is a schematic structural view of the stacker-reclaimer anti-collision control system in Embodiment 3. In this embodiment, the first stacker-reclaimer and the second stacker-reclaimer, stockpile, fixed structures, ground, Anti-collision calculations for various working conditions such as dam foundations, where the first stacker-reclaimer and the second stacker-reclaimer can be two stacker-reclaimers on the same track, or two stacker-reclaimers on adjacent tracks feeder. The anti-collision monitoring client 2, the anti-collision calculation server 3, and the Ethernet switch 4 are set in the central control room 1, wherein the anti-collision calculation server 3 is equipped with stacker-reclaimer anti-collision calculation software, which includes a data communication module, a space distance The calculation module, the anti-collision strategy generation module and three parts, wherein the data communication module is used for the anti-collision calculation serve...

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Abstract

The invention discloses an anti-collision control method and system for a stacker-reclaimer. The anti-collision control method comprises the steps that a basic geometry comprising a mechanical structure is extracted according to the geometrical characteristics of the stacker-reclaimer, a key point is generated on the surface of the basic geometry, and the relative coordinates p1 of the key point are obtained; an anti-collision combination model of the stacker-reclaimer is established, and a three-dimensional space world coordinate p2 of the key point is calculated according to the combinationmode of the combination model and the mechanical size of the stacker-reclaimer; a three-dimensional space world coordinate p3 of the key point after walking, rotating and pitching actions of the stacker-reclaimer is calculated, and a world coordinate Q of a surface point of an anti-collision related object in a three-dimensional space is obtained; the spatial distance between the three-dimensionalspace world coordinates P of all the key points and the world coordinates Q of the surface points of the anti-collision related object in the three-dimensional space is calculated, and a minimum value of the spatial distance is obtained; and anti-collision control is conducted according to the minimum value of the spatial distance and a set safety distance.

Description

technical field [0001] The invention relates to the technical field of anti-collision analysis of a stacker-reclaimer, in particular to an anti-collision control method and system for a stacker-reclaimer. Background technique [0002] The stacker-reclaimer, also known as the bucket-wheel stacker-reclaimer, is a high-efficiency continuous loading and unloading machine, widely used in bulk material storage yards such as bulk cargo terminals, mines, and power plants. [0003] In a modern bulk material storage yard, multiple stackers and reclaimers need to work together. Due to the large range of movement of the stackers and reclaimers, there is a large gap between stackers and reclaimers that are close to the cooperative operation, between stackers and reclaimers and fixed structures, and between stackers and reclaimers. There is a great risk of mutual collision between the material machine and the stockpile. Once a collision occurs, it may cause serious machine damage and pers...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65G65/28B65G65/00B65G43/00
CPCB65G65/28B65G65/005B65G43/00B65G2203/02
Inventor 王玉琳段继明刘东明曲丽丹段坚韩成军杜子兮范洪达蒲云雷
Owner DALIAN HUARUI HEAVY IND GRP CO LTD
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