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Forming method for improving ablation and controlling deformation of special-shaped structure product

A molding method and special-shaped technology, which is applied in the field of composite materials, can solve the problems of product bonding quality, affecting bonding quality, and poor heat resistance of products.

Pending Publication Date: 2021-04-20
HUBEI SANJIANG AEROSPACE GRP HONGYANG ELECTROMECHANICAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For heterogeneous structure products, there are many defects disclosed in the prior art, including the difficulty of net size molding, and the influence of the large difference in linear expansion coefficient between the internal metal material and the outer surface composite material of heterogeneous structure products. There are irregular deformations, which affect the bonding quality, and the larger the product size, the more serious the impact on the bonding quality of the product, resulting in unreliable bonding of special-shaped products during the assembly process, or the lack of composite materials on the outer surface, resulting in product failure. Poor heat resistance, affecting the normal operation of the aircraft and even causing damage

Method used

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  • Forming method for improving ablation and controlling deformation of special-shaped structure product

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0082] Embodiment 1, the manufacture of the heat-resistant layer of the special-shaped cabin section with Ω deformed cross-section

[0083] The specific operation is:

[0084] (1) Prepreg preparation

[0085] According to the size of the special-shaped cabin structure on the Ω deformed surface, 2.5D quartz fiber woven fabric with a thickness of 2mm is used, impregnated with a medium-temperature cured flexible phenolic resin, coated in quantitative partitions, baked at a low temperature of 20°C, and dried to form a prepreg;

[0086] (2) Silicone rubber bonding

[0087] According to the size of the structure of the special-shaped cabin section on the Ω deformation surface, after making holes on the surface of the flexible silicone rubber, apply GD414 adhesive, and bond the flexible silicone rubber to the surface of the metal body of the special-shaped cabin section on the Ω deformation surface;

[0088] (3) Silicone rubber preloading and curing

[0089] Carry out vacuum pre-c...

Embodiment 2

[0103] Embodiment 2, the manufacture of S-shaped cross-section special-shaped cabin heat-proof layer

[0104] The specific operation is:

[0105] (1) Prepreg preparation

[0106] According to the size of the S-shaped cross-section special-shaped cabin structure, 2.5D ceramic fiber woven fabric with a thickness of 2mm is used, impregnated with a medium-temperature curing flexible phenolic resin, coated in quantitative partitions, baked at a low temperature of 40°C, and dried to form a prepreg;

[0107] (2) Silicone rubber bonding

[0108]According to the size of the structure of the S-shaped cross-section special-shaped cabin, after making holes on the surface of the flexible silicone rubber, apply GD414 adhesive, and bond the flexible silicone rubber to the surface of the metal body of the S-shaped cross-section special-shaped cabin;

[0109] (3) Silicone rubber preloading and curing

[0110] Carry out vacuum pre-pressing for 24h under the vacuum degree of the silicone rubb...

Embodiment 3

[0124] Embodiment 3, the manufacture of U-shaped section special-shaped cabin

[0125] The specific operation is:

[0126] (1) Prepreg preparation

[0127] According to the size of the U-shaped cross-section special-shaped cabin structure, 2.5D glass fiber woven fabric with a thickness of 2mm is used, impregnated with a medium-temperature curing flexible phenolic resin, coated in quantitative partitions, baked at a low temperature of 50°C, and dried to form a prepreg;

[0128] (2) Silicone rubber bonding

[0129] According to the size of the U-shaped cross-section special-shaped cabin structure, after making holes on the surface of the flexible silicone rubber, apply GD414 adhesive, and bond the flexible silicone rubber to the surface of the metal body of the U-shaped cross-section special-shaped cabin;

[0130] (3) Silicone rubber preloading and curing

[0131] Carry out vacuum pre-pressing for 48h under the vacuum degree of the silicone rubber after bonding, trim the surf...

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Abstract

The invention discloses a forming method for improving ablation and controlling deformation of a special-shaped structure product. The forming method comprises the following steps that by using a prepreg formed by dipping 2.5D woven fabric in flexible phenolic resin as a thermal protection layer, laying of a heat-proof layer is completed layer by layer, a silicon rubber layer is added between a special-shaped structure metal shell and the heat-proof layer, finally pressurizing, curing and forming are conducted, and a special-shaped structure product coated with the heat-proof layer is obtained. According to the forming method for improving the ablation and the controlling deformation of the special-shaped structure product, the linear expansion coefficient difference between an internal metal material and an external surface composite material of the special-shaped structure product is reduced, the bonding quality is improved, surface composite material loss is avoided, the heat-proof performance of the special-shaped product can be kept, the normal working time of an aircraft is prolonged, and the maintenance cost is reduced.

Description

technical field [0001] The invention belongs to the technical field of composite materials, in particular to a forming method for improving ablation and controlling deformation of special-shaped structure products. Background technique [0002] Aircraft refers to all machines or man-made objects capable of flying. Aircraft are divided into aircraft and spacecraft according to different flight environments. Aircraft flying in the atmosphere of the earth or other planets are called aviation aircraft, aircraft for short, such as airplanes, helicopters, etc. , they rely on the static buoyancy of the air or the aerodynamic force generated by the relative motion of the air; the aircraft that fly in space are called aerospace vehicles, or spacecraft for short, such as artificial earth satellites, manned spacecraft, space probes, aerospace vehicles, etc. Airplanes, etc., are propelled by the launch vehicle to obtain the necessary speed to enter space, and then rely on inertia to do ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C70/34B29C70/44B29C70/68B29C70/78B29C70/88B29B15/14B29L31/30
Inventor 杨戈罗海涛朱君许剑谢道成艾进方登科曹硕郑张宜
Owner HUBEI SANJIANG AEROSPACE GRP HONGYANG ELECTROMECHANICAL
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