Ceramic photoresin formulation

A technology of photoresin and preparation, which is applied in the direction of ceramic forming machines, casting molds, metal processing equipment, etc., and can solve the problems of fragile ceramic products, strong deep light penetration, yellowing, etc.

Pending Publication Date: 2021-04-20
BASF SE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The resulting ceramic articles produced by additive manufacturing are often brittle, exhibit low resolution and are expensive to produce at the micro or macro level
Other issues associated with 3D printing materials include low environmental stability leading to yellowing, low moisture resistance, and solvents causing objects to swell and plasticize
[0005] A significant disadvantage of currently available ceramic photoresin compositions is that light scatter and deep light penetration is extremely strong during curing, which results in less accuracy and precision of the parts being built
Additional issues include poor stability against settling and poor interlayer adhesion leading to delamination

Method used

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  • Ceramic photoresin formulation
  • Ceramic photoresin formulation
  • Ceramic photoresin formulation

Examples

Experimental program
Comparison scheme
Effect test

example 1A

[0089] Example 1A: General procedure for preparing ceramic photoresin compositions. To produce the resin composition, monomers and oligomers are introduced into a mixing vessel. Dispersants, rheology modifiers and / or UV absorbing compounds, if present, are also added to the mixing vessel. Place the mixture in the oven and heat to 30°C to 35°C with slow stirring. Next, a free radical photoinitiator is added to the composition, followed by gradual addition of individual proportions of ceramic powder (e.g., preferably, 10-15% of the total ceramic powder is added per individual proportion to provide a homogeneous blend) . After adding the first portion of the ceramic powder, the mixture is allowed to mix well until the mixer torque is reduced and equilibrium is reached (approximately 10 minutes or more). Add each portion of the ceramic powder in the same stepwise fashion until all the ceramic powder has been added. The formulation was then mixed for 1 to 2 hours while monitori...

example 1B

[0090] Example 1B: General Procedure for Determining the Cure Depth of a Ceramic Photoresin Composition. Using a 3D printer Prodways L5000, measure the thickness of the cured 3D printed object (C d ), and calculate the curing depth (D p ). D. p Values ​​can vary based on UV irradiation wavelength, exposure time, and the amount of UV absorber present in the ceramic photoresin composition. D. p Larger values ​​are generally due to a combination of deep light penetration, absorption by photoinitiators, absorption by UV absorbing additives, and / or scattering of light on the ceramic particles. Unless otherwise stated, E is measured under 365 nm illumination c and D p values ​​and were independently verified using a 365nm light source.

[0091]

[0092] in:

[0093] C d is the measured curing depth (mm)

[0094] D. p is the calculated penetration depth (mm)

[0095] E is the controlled irradiation intensity (mJ / cm 2 or mW / cm 2 )

[0096] E. c is the calculated cri...

example 1C

[0097] Example 1C: General procedure for determining rheology and viscosity. Unless otherwise stated, rheological measurements were performed with a TA Instruments DHR-2 rheometer set at 25°C using a 50 mm stainless steel parallel plate upper geometry and a Peltier plate lower geometry. Unless otherwise stated, the viscosity was measured as a function of shear rate, where the shear rate was swept from 100 1 / s to 0.01 1 / s in 10 minutes. Each sample was measured in duplicate following a mixing protocol that ensured reproducible results. Typically, there is less than 10 minutes between each measurement, as longer time periods between measurements can lead to inconsistent measurements, shifting towards increased viscosity.

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Abstract

Ceramic photoresin compositions include an ethylenically unsaturated UV curable composition and at least about 70 wt% of a ceramic composition and optionally a photoinitiator, a formulation additive, and / or UV absorbing agent. The composition may be useful for 3D printing applications.

Description

[0001] Cross References to Related Applications [0002] This application is an International Patent Application claiming the benefit of priority to U.S. Provisional Patent Application No. 62 / 815,885, filed March 8, 2019, and U.S. Provisional Patent Application No. 62 / 685,686, filed June 15, 2018. The contents of these applications are incorporated herein by reference in their entirety. technical field [0003] The present disclosure relates generally to ceramic photoresin compositions, and more particularly, to ceramic photoresin compositions suitable for use in 3D (three-dimensional) printing, including utilizing digital light processing techniques. In some embodiments, the present disclosure provides ceramic photoresin compositions with improved functionality for use in the production of ceramic articles. The composition can be advantageously used in large format printers as well as small format printers. Background technique [0004] Additive manufacturing (also known...

Claims

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Application Information

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IPC IPC(8): C04B35/14B22C9/00B28B1/00B33Y70/10C04B35/634B33Y80/00B33Y10/00
CPCC04B35/14C04B2235/3248C04B2235/3217C04B2235/3244C04B2235/3225C04B2235/3463C04B2235/5472C04B2235/5436C04B2235/5445C04B35/63424C04B2235/6026B22C9/04B22C9/10B33Y70/10B33Y10/00B33Y40/20B33Y40/10B28B1/001C04B2235/666
InventorE·斯特斯科娃M·A·戈奇N·D·伍德S·J·博姆
OwnerBASF SE