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Electrostatic spinning fiber collecting device for eliminating fiber flying and dynamically adjusting adhesive force between fibers and base material

A dynamic adjustment, fiber collection technology, applied in fiber processing, textile and papermaking, filament/thread forming, etc., can solve problems such as increasing cost and affecting fiber production efficiency, increasing adhesion, eliminating charge accumulation, high The effect of quality stability

Pending Publication Date: 2021-04-23
江苏纳纤新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Both methods require the use of additional equipment and additional processing steps, affecting fiber production efficiency and increasing costs
There is currently no method that can adjust the adhesion between electrospun fibers and substrates in real time during the nanofiber spinning process

Method used

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  • Electrostatic spinning fiber collecting device for eliminating fiber flying and dynamically adjusting adhesive force between fibers and base material
  • Electrostatic spinning fiber collecting device for eliminating fiber flying and dynamically adjusting adhesive force between fibers and base material
  • Electrostatic spinning fiber collecting device for eliminating fiber flying and dynamically adjusting adhesive force between fibers and base material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] In this example, polyvinyl alcohol (PVA) nanofibers were prepared by a helical needle-free electrospinning method. The collector is selected as a conveyor belt collector with a perimeter of 1m, a width of 50cm, and a steel mesh material. The surface of this collector is provided with a layer of polypropylene (PP) spun-bonded non-woven fabric (gram weight 20g / m 2 ). Before the electrospinning process starts, the voltage of the collector is set to 0V, and the real-time voltage monitoring system, charge elimination system and servo control system are started at the same time.

[0024] Electrospinning was then carried out using an 8% PVA aqueous solution (average molecular weight 146,000 to 186,000, 96% hydrolyzed). The spinning parameters are: spinning voltage 60kV, spinning distance 15cm, spinning head rotation speed 5rpm, collector moving speed 1m / min. The environmental parameters are: temperature 25°C, humidity 40%.

[0025]Using the spiral electrospinning equipment...

Embodiment 2

[0030] The material of the collector in Example 1 is replaced by a steel mesh material with a copper mesh material, and other processes, parameters and steps are the same as in Example 1.

[0031] Using the spiral electrospinning equipment with the novel dynamic adjustment collecting device of this embodiment to carry out electrospinning, the phenomenon of flying filaments disappears during the electrospinning process, and the yield and quality of the prepared nanofiber membranes are significantly improved. As shown in Table 2, compared with the spiral electrospinning equipment with a common collector, under the same spinning parameters, the bonding fastness between the nanofibers prepared in this example and the base cloth increased, and the nanofibers The diameter uniformity of the nanofiber membrane and the uniformity of the nanofiber membrane are increased, and the yield of the nanofiber membrane is also significantly improved.

[0032] Table 2 has the comparison of nanofi...

Embodiment 3

[0035] The PP spun-bonded non-woven fabric covered on the surface of the collector in Example 1 was replaced with aluminum foil, and other processes, parameters and steps were the same as in Example 1.

[0036] Using the spiral electrospinning equipment with the novel dynamic adjustment collecting device of this embodiment to carry out electrospinning, the phenomenon of flying filaments disappears during the electrospinning process, and the yield and quality of the prepared nanofiber membranes are significantly improved. As shown in Table 3, compared with the spiral electrospinning equipment with a common collector, under the same spinning parameters, the bonding fastness between the nanofibers prepared in this example and the base cloth increased, and the nanofibers The diameter uniformity of the nanofiber membrane and the uniformity of the nanofiber membrane are increased, and the yield of the nanofiber membrane is also significantly improved.

[0037] Table 3 has the compar...

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Abstract

The invention relates to the technical field of electrostatic spinning, and discloses an electrostatic spinning fiber collecting device for eliminating fiber flying and dynamically adjusting adhesive force between fibers and a base material. The device can dynamically and automatically adjust the strength of charge elimination in real time according to the charge accumulation amount generated by fiber deposition, prevent the flying filaments and keep the deposition speed of the fibers stable; and the adhesion strength of a fiber layer and the base material is regulated and controlled by controlling the potentials of the surfaces of a collector and a fiber membrane. The novel electrostatic spinning fiber collecting device with dynamic monitoring and feedback compensation functions is designed. Charge accumulated on the collector due to fiber deposition can be timely and effectively eliminated to solve the problem of fiber flying, and the adhesive force between the fibers and the base material is improved by adjusting the deposition speed of the fibers on the surface of the collector, so that, the yield, quality and quality stability of the fibers are improved. The device has important economic and social value for promoting the development of an electrostatic spinning technology and the production and application of nanofibers.

Description

technical field [0001] The invention relates to the field of electrospinning, in particular to an electrospinning fiber collection device for eliminating flying filaments and dynamically adjusting the adhesion between fibers and substrates. Background technique [0002] Electrospinning is a technique in which a polymer fluid is stretched into fibers under the action of a strong electric field. The diameter of electrospun fibers is generally between a few nanometers and several microns, which is much thinner than traditional fibers. They have good uniformity and controllable shape and diameter. The fibers prepared by electrospinning mostly exist in the form of non-woven fabrics, with high porosity (>85%), small pore size (adjustable between a few tenths of a micron and a few microns), 100% pore connectivity, large specific surface area, and adsorption Advantages of high sex. Electrospun nanofiber nonwovens have become an emerging film material with important application...

Claims

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Application Information

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IPC IPC(8): D01D5/00
CPCD01D5/0076D01D5/0092D01D5/0061
Inventor 林童田龙
Owner 江苏纳纤新材料科技有限公司