Converter steelmaking method for replacing total scrap steel with slag iron

A converter steelmaking and iron slag technology, which is applied in the manufacture of converters, improvement of process efficiency, lime production, etc., can solve problems such as inability to recycle and reuse, fluctuations, etc.

Active Publication Date: 2021-04-27
安徽长江钢铁股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The purpose of the present invention is to provide a converter steelmaking method in which iron slag replaces the whole amount of steel scrap. The iron slag with relatively high sulfur content generated by splashing during the molten iron desulfurization injection process and the relatively high sulfur content generated by splashing during the pouring operation process are used. The lower slag iron is mixed according to the ratio of 1:2 by weight as a coolant to replace the whole amount of steel scrap. The converter smelting adopts the operation method of "retaining 1 / 2 slag + double slag", which can minimize the amount of sulfur and phosphorus brought in, and reduce lime The amount of slag used can avoid splashing caused by large amount of slag and the fluctuation of sulfur and phosphorus components in molten steel after smelting, so as to realize the effective recycling and reuse of a large amount of slag and iron. It reduces the production cost of converter steelmaking, reduces the environmental pollution caused by the disposal of slag and iron, and finally achieves the purpose of effectively recycling a large amount of slag and iron, saving energy and reducing consumption

Method used

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  • Converter steelmaking method for replacing total scrap steel with slag iron
  • Converter steelmaking method for replacing total scrap steel with slag iron
  • Converter steelmaking method for replacing total scrap steel with slag iron

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] For smelting Q235B steel, the steel [P] and [S] require ≤0.035%, the molten iron [Si] content is 0.26%, the molten iron temperature is 1346°C, and the bottom height of the converter is "±0mm";

[0047] After tapping the furnace, half of the slag is turned over, and the amount of slag left is controlled at 2.7t, and then the slag is solidified by splashing and confirmed;

[0048] Load 63.5t of molten iron, 8.2t of iron slag, and shake the converter to zero;

[0049] Set the oxygen pressure to 900kpa and the oxygen flow to 14800m 3 / h, the gun position is 1800mm to ignite, after blowing oxygen for 30s, the oxygen pressure is adjusted to 750kpa, and the oxygen flow rate is 12800m 3 / h, the position of the oxygen lance is lowered to 1200mm, blow oxygen for 1min, add 400kg of limestone, continue to blow oxygen for 1min, lift the gun and turn off the oxygen; switch the operation of the oxygen lance to "nitrogen manual", lower the oxygen lance to 4600mm, and turn on nitrogen ...

Embodiment 2

[0057] For smelting HRB400B steel, the steel [P] and [S] requirements are ≤0.045%, the molten iron [Si] content is 0.37%, the molten iron temperature is 1343°C, and the bottom height of the converter is "+100mm";

[0058] After tapping the steel in the upper furnace, half of the slag is turned over, and the amount of slag left is controlled at 3.2t, and then the slag is solidified by splashing and confirmed;

[0059] Load 63.4t of molten iron, 8.7t of iron slag, and shake the converter to zero;

[0060] Set oxygen pressure to 900kpa, oxygen flow rate to 14900m3 / h, lance position to ignite at 1900mm, after blowing oxygen for 41s, adjust oxygen pressure to 750kpa, oxygen flow rate to 12900m3 / h, oxygen lance position to 1320mm, blow oxygen for 1min, add 350kg of limestone, Continue to blow oxygen for 1 minute, lift the gun and turn off the oxygen; switch the operation of the oxygen gun to "nitrogen manual", lower the oxygen gun to 4800mm, turn on the nitrogen and purge for 43 sec...

Embodiment 3

[0068] For smelting Q355B steel, the steel [P] and [S] require ≤0.035%, the molten iron [Si] content is 0.41%, the molten iron temperature is 1336°C, and the bottom height of the converter is "-100mm";

[0069] After tapping the steel in the upper furnace, half of the slag is turned over, and the amount of slag left is controlled at 3.5t, and then the slag is solidified by splashing and confirmed;

[0070] Load 62.8t of molten iron, 8.6t of iron slag, and shake the converter to zero;

[0071] Set the oxygen pressure to 900kpa and the oxygen flow to 14600m 3 / h, the gun position is 1700mm to ignite, after blowing oxygen for 35s, the oxygen pressure is adjusted to 750kpa, and the oxygen flow rate is 12700m 3 / h, the position of the oxygen lance is lowered to 1100mm, blow oxygen for 1min, add 380kg of limestone, continue to blow oxygen for 1min, lift the gun and turn off the oxygen; switch the operation of the oxygen lance to "nitrogen manual", lower the oxygen lance to 4500mm, ...

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Abstract

The invention discloses a converter steelmaking method for replacing total scrap steel with slag iron. The converter steelmaking method comprises the following steps that converter slagging main raw materials comprise lime, light-burned magnesium balls and limestone, after converter tapping is completed, half of slag is turned over, the slag remaining amount is controlled to be 35-45 kg / t, then slag splashing solidification is conducted, confirmation is conducted, molten iron is 910-930 kg / t, slag iron is 110-130 kg / t, the converter smelting adopts an operation mode of ' remaining 1 / 2 slag and double slag ' and ' high catching and supplementary blowing', the total adding amount of lime, caustic-burned magnesia balls and limestone is controlled according to 40-50 kg / ( [Si]% * 100 ), 6.0-8 kg / t and 5-7 kg / t respectively, after the smelting is finished and the components and temperature of molten steel meet the technological requirements, the converter is tilted for normal tapping, and qualified molten steel is obtained through deoxidation alloying operation. According to the method, the operation method of remaining 1 / 2 slag and double slag is adopted, the sulfur and phosphorus bringing amount can be reduced to the maximum extent, the lime using amount is reduced, splashing caused by large-slag-amount operation and fluctuation of sulfur and phosphorus components of molten steel after smelting are avoided, and effective recycling of a large number of slag iron is achieved.

Description

technical field [0001] The invention relates to the technical field of a converter steelmaking process, in particular to a converter steelmaking method in which iron slag replaces all steel scrap. Background technique [0002] Hot metal pretreatment and desulfurization can stably provide low-sulfur hot metal with a sulfur content of less than 0.002% for converter smelting production. It is the main technical means commonly used by modern iron and steel enterprises to improve product quality and develop high value-added products. For molten iron using injection desulfurization process, due to the influence of comprehensive factors such as the capacity and headroom of the molten iron tank, the injection rate of desulfurizer, the insertion depth of the spray gun, etc., splashing is prone to occur. In addition, during the pouring operation of the molten iron, if the opening of the torpedo tank is irregular or the iron tapping speed is too fast, it is easy to cause the molten iro...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21C5/32C21C7/076
CPCC21C5/32C21C7/076Y02P10/20Y02P40/40
Inventor 邓南阳潘军夏能伟
Owner 安徽长江钢铁股份有限公司
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