Supercharge Your Innovation With Domain-Expert AI Agents!

Conductive composite masterbatch for rubber cable shielding material and preparation method thereof

A rubber cable and shielding material technology, which is applied in the modification and application of carbon nanocomposite materials, can solve the problems of reducing the volume resistivity of shielding materials, difficult control of cleanliness, and poor tear resistance, so as to avoid the adsorption and covering effect, and the material Easy control of cleanliness and improved tear resistance

Active Publication Date: 2022-07-26
上海驰程化工工贸有限公司 +1
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After the masterbatch is applied to the shielding material, it can effectively reduce the Mooney viscosity, improve the tear resistance, improve the processability, and at the same time greatly reduce the volume resistivity of the shielding material, which solves the poor processability caused by the large amount of carbon black used in the existing shielding material. Poor tear resistance, low electrical performance and difficult to control the cleanliness, and the preparation process and products do not need to be dried, the process is short, low energy consumption, using conventional equipment, easy to mass production, and has a good application prospect

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Conductive composite masterbatch for rubber cable shielding material and preparation method thereof
  • Conductive composite masterbatch for rubber cable shielding material and preparation method thereof
  • Conductive composite masterbatch for rubber cable shielding material and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029]Embodiment 1: A conductive composite masterbatch for rubber cable shielding material, which is composed of the following components in parts by mass: 60 parts of colloidal graphene, 30 parts of superconducting carbon black combination, and 10 parts of paraffin oil. The colloidal graphene is composed of the following components: 0.1 part of graphene, 0.1 part of coupling agent, 0.3 part of dicumyl peroxide, 18.5 parts of pretreatment solution (12.34 parts of paraffin oil, 6.16 parts of diethylene glycol), 40 parts of liquid ethylene-propylene rubber. The effective content of conductive substances accounts for 30.1% of the total mass. The superconducting carbon black combination is composed of a specific surface area less than 90m 2 / g and superconducting carbon black A with a particle size greater than 40 nm and a specific surface area less than 100 m 2 / g and the superconducting carbon black B with a particle size of less than 20 nanometers is composed of a mass ratio ...

Embodiment 2

[0034] Embodiment 2: A conductive composite masterbatch for rubber cable shielding material, which is composed of the following components in parts by mass: 50 parts of colloidal graphene, 35 parts of superconducting carbon black combination, and 15 parts of paraffin oil. The colloidal graphene is made up of the following components: 0.8 part of graphene, 0.2 part of coupling agent, 0.22 part of dicumyl peroxide, 13.78 parts of pretreatment liquid (9.18 parts of paraffin oil, 4.6 parts of diethylene glycol), 35 parts of liquid ethylene-propylene rubber. The effective content of conductive substances accounted for 35.8% of the total mass. The superconducting carbon black combination is composed of a specific surface area less than 90m 2 / g and superconducting carbon black A with a particle size greater than 40 nm and a specific surface area less than 100 m 2 / g and the superconducting carbon black B with a particle size of less than 20 nanometers is composed of a mass ratio o...

Embodiment 3

[0039] Embodiment 3: A conductive composite masterbatch for rubber cable shielding material, which is composed of the following components in parts by mass: 40 parts of colloidal graphene, 40 parts of superconducting carbon black combination, and 20 parts of paraffin oil. The colloidal graphene is made up of the following components: 2 parts of graphene, 0.4 part of coupling agent, 0.2 part of dicumyl peroxide, 8 parts of pre-treatment solution (5.3 parts of paraffin oil, 2.7 parts of diethylene glycol), 29.4 parts of liquid ethylene-propylene rubber. The effective content of conductive substances accounts for 42% of the total mass. The superconducting carbon black combination is composed of a specific surface area less than 90m 2 / g and superconducting carbon black A with a particle size greater than 40 nm and a specific surface area less than 100 m 2 / g and the superconducting carbon black B with a particle size of less than 20 nanometers is composed of a mass ratio of 2:1...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
electron mobilityaaaaaaaaaa
electrical resistivityaaaaaaaaaa
Login to View More

Abstract

The invention discloses a conductive composite master batch used for a rubber cable shielding material and a preparation method thereof. The composite master batch consists of the following components in parts by mass: 40-60 parts of colloidal graphene, 25-40 parts of superconducting carbon black combination, 10-20 parts of paraffin oil; wherein the effective content of conductive substances is 30-45%. First, graphene and pretreatment liquid are made into dispersion liquid, and then blended and grafted with liquid ethylene-propylene rubber and catalyst at high temperature to obtain colloidal graphene, which is then mixed with two different particle sizes of conductive carbon black and paraffin oil to make granules. into a composite masterbatch. After the masterbatch is applied to the shielding material, the use of powder can be greatly reduced, the cleanliness can be easily controlled, the processability, tear resistance and electrical stability can be effectively improved, and the volume resistivity can be greatly reduced. Black powder causes poor processability, easy tearing, low electrical properties and difficult to control cleanliness. The preparation process and products do not need to be dried, the process is short, the energy consumption is low, the use of conventional equipment, easy mass production, and good application prospects .

Description

technical field [0001] The invention relates to the field of modification and application of carbon nano-composite materials, in particular to a conductive composite masterbatch for rubber cable shielding materials and a preparation method thereof. Background technique [0002] Medium and high voltage special rubber cables are widely used in urban power transmission and distribution, ships, rail transit, aerospace, wind power generation, coal mines and other fields, and have high requirements for safety in use. The electric field is evenly distributed to avoid the breakdown of the insulating layer caused by the electrical treeing of the insulating layer. The relevant standards stipulate that semi-conductive shielding materials must be used. It is getting higher and higher. In addition, rubber cables are mostly used in mobile and sports occasions. During the application process, the shielding layer is often fatigued and fractured, which seriously affects the life of the cable...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): C08K9/06C08K3/04C08K5/14C08L91/06C08L23/16C08J3/22
CPCC08J3/226C08J2491/06C08K3/042C08K3/04C08K2201/001C08K2201/011C08K9/06C08K5/14C08J2423/16
Inventor 殷小波罗安帮张燕萍王庆
Owner 上海驰程化工工贸有限公司
Features
  • R&D
  • Intellectual Property
  • Life Sciences
  • Materials
  • Tech Scout
Why Patsnap Eureka
  • Unparalleled Data Quality
  • Higher Quality Content
  • 60% Fewer Hallucinations
Social media
Patsnap Eureka Blog
Learn More