Wire tail processing and welding system for T-shaped magnetic core

Abstract

The invention belongs to the technical field of magnetic core winding processing, and discloses a wire tail processing and welding system for a T-shaped magnetic core. The wire tail processing and welding system comprises a mounting plate, wherein the mounting plate is provided with a feeding mechanism, a magnetic core fixing mechanism and a turnover tensioning mechanism, and the mounting plate is provided with a wire tail processing mechanism and a welding mechanism which are matched with the magnetic core fixing mechanism in position. The wire tail processing mechanism comprises a supporting seat, a fixed air cylinder, a movable air cylinder, positioning columns, a guide rail, a movable support, a helical rack, an oilstone, a steel brush, hooks, a tension spring, a sliding table mounting plate, a sliding table, a suction nozzle mounting plate and a discharging suction nozzle, wherein the mounting plate is provided with a material receiving box and a discharging pipe fixing seat, and the discharging pipe fixing seat is provided with a discharging pipe. The wire tail processing mechanism comprises a waste wire box, a waste wire air cylinder fixing plate and a waste wire clamping part, and the welding mechanism comprises a portal frame, an air cylinder sliding table, a mounting frame, a telescopic cylinder, a movable base, a cutter air cylinder, a spot welding air cylinder, a cutter device and a spot welding device.

Description

technical field [0001] The invention belongs to the technical field of magnetic core winding processing, and in particular relates to a wire tail processing and welding system for a T-shaped magnetic core core. Background technique [0002] With the development and progress of science and technology, people's requirements for things have changed from the old thinking that can be used to become quite delicate and demanding. Only the idea of ​​continuous improvement or innovation will produce new forms to increase the added value of products. , in order to survive under the test of fierce market competition. The magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core body materials. Manganese-zinc ferrites are characterized by high magnetic permeability and high magnetic flux density, and have low loss characteristics. Nickel-zinc ferrite has the characteris...

AI Technical Summary

Problems solved by technology

Ferrite cores are used in coils and transformers of various electronic devices. After the winding of the magnetic core is completed, there is usually a section of wire tail that needs to be processed. The processing methods in the prior art are mostly manual processing. Such processing The method is extremely inefficient and labor-intensive, and the length of the processed wire tails is different, and the overall quality is inconsistent, which affects subsequent processing, and after the processing of the wire tails, it is necessary to spot weld the wire tails to ensure that the copper wires are wound stably. The use of manpower in spot welding will be a test of quality, and the collection and treatment of waste at the end of the line is also a big problem

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