Distribution transformer winding material testing system and method

A distribution transformer and test system technology, applied in the direction of material analysis, instruments, and measuring devices through electromagnetic means, can solve problems such as poor measurement results, lack of theoretical derivation, and complicated operations, so as to reduce time, improve detection efficiency, The effect of high accuracy

Pending Publication Date: 2021-06-29
成都产品质量检验研究院有限责任公司 +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] 1. Judging the transformer winding material by comparing the volume and density of the body. For oil-immersed transformers, it can also be identified by using the volume of the oil tank and the quality of the oil. This identification method uses the data of a single sample as the basis for judgment, lacking more Strict theoretical derivation, poor reliability of identification results, and has certain limitations
[0005] 2. Use X-rays to identify the material of transformer windings; this identification method is more complicated to operate, and the final actual measurement results are poor due to the influence of scattered rays

Method used

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  • Distribution transformer winding material testing system and method
  • Distribution transformer winding material testing system and method
  • Distribution transformer winding material testing system and method

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Embodiment 1

[0044] Embodiment 1 of the present invention provides a distribution transformer winding material testing system, such as figure 1 As shown, the system includes a temperature control device 1, a DC resistance test device 3, a temperature acquisition device 4, a transformer to be tested 6 and a test transformer 2;

[0045] The temperature regulating device 1 adopts an electric heating oven. During the test, the high and low voltage windings of the transformer to be tested 6 are heated and heated, and any two endpoints of the high and low voltage groups of the transformer to be tested are respectively connected to the DC resistance testing device 3 and Temperature acquisition device 4, wherein, said DC resistance testing device 3 comprises a test current generator and a dual-channel tester, and said test current generator can simultaneously measure the high and low voltage resistances of transformers through a dual-channel tester, said The temperature acquisition device 4 includ...

Embodiment 2

[0049] Embodiment 2 of the present invention provides a method for testing the winding material of a distribution transformer based on the test system provided in Embodiment 1 above. The test method includes the following steps:

[0050] S1: Short-circuit the terminals of the low-voltage group of the transformer 6 to be tested, and connect the terminals of the high-voltage group to the high-voltage group terminals of the test transformer 2 respectively, adjust the output current of the test transformer 2 according to the size of the transformer 6 to be tested, and quickly heating;

[0051] When the temperature of the temperature test point of the transformer 2 to be tested is higher than the minimum value of the balance temperature required to measure the resistance, stop the output current of the test transformer 2, and disconnect the terminal connection of the low-voltage group of the transformer 6 to be tested at the same time, and enter the temperature balance adjustment s...

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Abstract

The invention provides a distribution transformer winding material testing system and method, and the system comprises a temperature regulation and control device, a DC resistance test device, a temperature collection device, a to-be-tested transformer and a test transformer. The method comprises the steps of raising the temperature rapidly through an output current of the test transformer; realizing the temperature balance of the to-be-tested transformer via the temperature regulation and control device, adjusting the balance temperature continuously, obtaining the resistance values of a high-voltage winding and a low-voltage winding through a direct-current resistance testing device, and calculating to obtain the corresponding actual resistance ratio change relation along with the temperature under different balance temperatures and reference temperatures; and comparing with the resistance ratio change relation along with the temperature corresponding to a standard material to detect the winding material. According to the invention, the winding material of the transformer is discriminated by utilizing the characteristic that the resistance ratios of copper and aluminum at different temperatures are different along with the temperature change trend, the accuracy of a non-destructive testing method is improved, and meanwhile, the transformer can quickly reach the equilibrium temperature through heating at different stages, so that the testing efficiency is improved.

Description

technical field [0001] The invention relates to the field of detection of distribution transformer winding materials, in particular to a distribution transformer winding material testing system and method. Background technique [0002] At present, in the production of distribution transformers, some enterprises use relatively economical aluminum wires instead of copper wires as conductor materials in order to reduce costs. First of all, the two are used as conductive materials. In principle, the difference mainly lies in the difference in conductivity. Copper wire has higher conductivity than aluminum wire, and the power loss of copper wire is lower, which will eventually lead to poor quality of electricity for users. difference. Secondly, considering the cost, the price of the same unit of copper wire is about twice that of aluminum wire. In addition, copper wire conducts heat better than aluminum wire. For long-term use, copper wires have advantages over aluminum wires ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N27/04
CPCG01N27/041
Inventor 蒋强文哲魏红云杨叶龙
Owner 成都产品质量检验研究院有限责任公司
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