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Full-ceramic sound barrier and preparation method thereof

A sound barrier and ceramic technology, applied in the field of all-ceramic sound barrier and its preparation, can solve the problems of difficult drilling and other mechanical processing, large porosity, strength attenuation, etc., achieve good sound attenuation and isolation effect, and prolong service life , the effect of good compressive strength

Active Publication Date: 2021-08-31
SHANDONG UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing ceramic sound-absorbing materials have serious strength attenuation due to their large porosity, and it is difficult to perform drilling and other mechanical processing, so they cannot meet the requirements of sound barriers for sound absorption performance and strength.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0038] The present invention also provides a method for preparing the all-ceramic sound barrier, comprising the following steps:

[0039] 1) The main material, SiC and flux are mixed and then pre-pressed to obtain a pre-pressed body for the sound insulation part;

[0040] 2) pouring the mixed slurry of the main material, SiC, flux and rosin saponification solution on the pre-pressed body of the sound insulation part, and performing drying treatment to obtain a dry product;

[0041] 3) Foaming the dried product to obtain an all-ceramic sound barrier.

[0042] The pressure of the pre-press forming in step 1) of the present invention is preferably 3-5 MPa, more preferably 4 MPa.

[0043] The slurry in step 2) of the present invention is preferably stirred and foamed and poured on the pre-pressed body of the sound insulation part.

[0044] The moisture content of the dried product in step 2) of the present invention is preferably 2-3%, more preferably 2.2-2.8%, more preferably 2...

Embodiment 1

[0049] 4.8kg of gold tailings, 0.15kg of SiC and 4kg of feldspar were uniformly mixed and then pre-pressed under a pressure of 3.3MPa to obtain a pre-pressed body for the sound insulation part. Mix 4.5kg of gold tailings, 0.2kg of SiC, 4.2kg of feldspar and 3.07kg of rosin saponification solution to make a slurry, stir and foam, pour it on the pre-pressed body of the sound insulation part, and dry it into a dry slurry with a moisture content of 2%. product. The dried product was foamed at 1070°C for 75 minutes to obtain a thickness of 15 cm and a bulk density of 0.32 g / cm 3 All-ceramic sound barrier.

[0050] In the all-ceramic sound barrier of Example 1, the bulk density of the sound-absorbing part is 0.3 g / cm 3 , the thickness is 5cm; the bulk density of the sound insulation part is 0.35g / cm 3 , the thickness is 10cm.

[0051] The all-ceramic sound barrier of Example 1 has a compressive strength of 4.8MPa, good water resistance and aging resistance, and can reduce the nois...

Embodiment 2

[0053] 5.8kg of granite abrasives, 1kg of SiC, 2.6kg of perlite and 2.6kg of waste glass powder were mixed evenly, and pre-pressed under a pressure of 4.8MPa to obtain a pre-pressed body for the sound insulation part. Mix 5.6kg of granite abrasive, 1kg of SiC, 2.6kg of perlite, 2.6kg of waste glass powder and 4.4kg of rosin saponification solution to make a slurry, stir and foam, pour it on the pre-pressed body of the sound insulation part, and dry it to a moisture content of 3% dry product. The dried product was foamed at 1150°C for 55 minutes to obtain a thickness of 22 cm and a bulk density of 0.38 g / cm 3 All-ceramic sound barrier.

[0054] In the all-ceramic sound barrier of Example 2, the bulk density of the sound-absorbing part is 0.35 g / cm 3 , the thickness is 8cm; the volume density of the sound insulation part is 0.4g / cm 3 , the thickness is 14cm.

[0055] The all-ceramic sound barrier of Example 2 has a compressive strength of 7 MPa, good water resistance and agi...

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Abstract

The invention belongs to the technical field of sound barriers. The invention provides a full-ceramic sound barrier. The full-ceramic sound barrier comprises a sound absorption part and a sound insulation part, wherein the sound absorption part is prepared from a main material, SiC, a fluxing agent and a rosin saponification solution; the sound insulation part is prepared from components including the main material, the SiC and the fluxing agent; in the sound absorption part and the sound insulation part, a mass ratio of the main material to the SiC to the fluxing agent is (45-60): (0.1-1.0): (40-55); and in the sound absorption part, the mass of the rosin saponification liquid accounts for 30-40% of the total mass of the main material, the SiC and the fluxing agent. The invention further provides a preparation method and application of the full-ceramic sound barrier. The full-ceramic sound barrier disclosed by the invention can reduce the noise of roads, expressways, high-speed railways, elevated composite roads or urban subway traffic occasions to 40-50 dB, and has good compressive strength, water resistance and aging resistance.

Description

technical field [0001] The invention relates to the technical field of sound barriers, in particular to an all-ceramic sound barrier and a preparation method thereof. Background technique [0002] With the development of highways, high-speed railways, elevated composite roads, and urban subway traffic, the speed of vehicles is getting faster and faster, and the resulting noise has a serious impact on the production and life of residents on both sides of the road. Therefore, the sound absorption of the road Noise reduction materials have broad market prospects. The sound barrier is a facility inserted between the sound source and the receiver, so that the sound wave propagation has a significant additional attenuation, thereby reducing the impact of noise in a certain area where the receiver is located. When the sound barrier is used outdoors, it must not only have a good noise reduction effect, but also have good mechanical properties, weather resistance, fire resistance, l...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/10C04B33/13C04B33/132C04B35/622E01F8/00
CPCC04B38/10C04B33/1328C04B33/13C04B35/62204C04B35/622E01F8/00C04B2235/3472C04B2235/3481C04B2235/3826C04B2235/36C04B2235/3427C04B2235/602C04B2235/656C04B2235/6567C04B2235/75C04B2235/77C04B2235/96C04B2235/95Y02P40/60
Inventor 乐红志朱建平朱俊阁白荣陈建濡
Owner SHANDONG UNIV OF TECH