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Rapid preparation method for single crystal blade

A technology of single crystal blades and blades, which is applied in the field of rapid preparation of single crystal blades, can solve the problems that the roughness is difficult to meet the use requirements, and the single crystal blades cannot be printed with wax patterns.

Inactive Publication Date: 2021-09-03
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Chinese utility model patent application (publication number CN211727386U) proposes a method for 3D printing wax patterns, which mainly focuses on the design of the wax pattern structure, and this method cannot be used for the printing of single crystal blade wax patterns
Chinese invention patent application (publication number CN110695358B) proposes a wire additive manufacturing method for titanium alloy single crystal blades, which is connected to a metal substrate to 3D print titanium alloy single crystal blades, but the roughness of metal direct printing is difficult to meet need
Therefore, there is still a lack of preparation methods for single crystal blades that can quickly prepare surface quality to meet the requirements.

Method used

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  • Rapid preparation method for single crystal blade
  • Rapid preparation method for single crystal blade
  • Rapid preparation method for single crystal blade

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] In this embodiment, a rapid preparation method of a single crystal blade is as follows:

[0027] Design the blade model, the height of the blade is 50mm, add the seeding structure at the tip of the blade, and set the supporting wax structure at the bottom of the blade model, input the set model to the 3D printing device, set the shrinkage rate to 2%, and print the wax model . After printing, soak the wax model in a mixed solvent of alcohol and polypropylene glycol (PPG) at a volume ratio of 1:1 at 45°C for 20 minutes to remove the supporting wax structure. Then use the blue light scanner to check the appearance size of the printed wax model. The deviation between the size of the wax model and the theoretical size meets the dimensional tolerance requirements of the casting, that is, a wax model with a qualified size ( figure 2 ). Connect the wax model with the single crystal riser to form a single crystal module. Then the surface of the module was cleaned, coated wit...

Embodiment 2

[0030] In this embodiment, a rapid preparation method of a single crystal blade is as follows:

[0031] Design the blade model, the height of the blade is 25mm, because the size of the blade is small, it is not necessary to set the seeding structure, and set the supporting wax structure at the bottom of the blade model, input the set model to the 3D printing device, set the shrinkage rate to 1.9%, and print Wax model. After the wax model is printed, soak the wax model in a mixed solvent of alcohol and polypropylene glycol (PPG) at a volume ratio of 1:1 at 35°C for 50 minutes to remove the supporting wax structure. Then, the printed wax pattern is inspected with a blue-ray scanner to check its dimensions. The deviation between the wax pattern size and the theoretical size meets the dimensional tolerance requirements of the casting, that is, a wax pattern with a qualified size is obtained. Connect the wax model with the single crystal riser to form a single crystal module. The...

Embodiment 3

[0034] In this embodiment, a rapid preparation method of a single crystal blade is as follows:

[0035] Design the blade model, the height of the blade is 250mm, add the seeding structure at the tenon, and set the supporting wax structure at the bottom of the blade model, input the set model to the 3D printing device, set the shrinkage rate to 2%, and print the wax model. After the wax model is printed, the wax model is soaked in a mixed solvent of alcohol and polypropylene glycol (PPG) at a volume ratio of 1:1 at 48°C for 20 minutes to remove the supporting wax structure. Then use the blue light scanner to check the appearance of the printed wax model. The deviation between the size of the wax model and the theoretical size exceeds the dimensional tolerance requirements of the casting. Make corresponding modifications to the model for the out-of-tolerance position, and then re-enter the 3D printing equipment Print and remove the supporting wax, and the deviation between the s...

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Abstract

The invention relates to the technical field of high-temperature alloy investment precision casting, in particular to a rapid preparation method for a single crystal blade. A blade model is input into 3D printing equipment, a blade wax mold is printed in a 3D mode, after supporting wax is removed, the blade wax mold is synthesized into a module, then shell making, casting and heat treatment are conducted, and the single-crystal blade casting can be obtained. The method disclosed by the invention has the characteristics of rapidness, high efficiency and low cost, is particularly suitable for small-quantity and multi-variety single crystal blades, and can greatly shorten the manufacturing period of castings. According to the method, the mold manufacturing link of the single crystal blade can be avoided, the manufacturing period of the blade is shortened by more than half, and the surface quality of the blade manufactured through the method is equivalent to that of a blade manufactured through conventional investment casting.

Description

technical field [0001] The invention relates to the technical field of high-temperature alloy investment precision casting, in particular to a rapid preparation method of a single crystal blade. Background technique [0002] In order to meet the increasing thrust and operating temperature requirements of aero-engines, the key temperature-bearing components are mainly single crystal blades. The single crystal blade is prepared by investment casting method. According to the structure of the blade, the mold design is carried out to prepare the corresponding blade wax mold, and then the wax pattern is combined, and the outer surface is wrapped with multi-layer clay, binder and other refractory materials to prepare the mold. Shell, then remove the wax pattern, pour the alloy liquid, and then directional solidify to form the casting, and then remove the shell and heat treatment to get the final single crystal blade casting. [0003] In the production and use of single crystal sup...

Claims

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Application Information

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IPC IPC(8): B22C7/02B22C9/04B22C9/22B33Y10/00B33Y80/00
CPCB22C7/02B22C9/043B22C9/22B33Y10/00B33Y80/00
Inventor 孟杰王亮牟昊梁静静李金国周亦胄孙晓峰
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI