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Quenched and tempered gray cast iron, gray cast iron quenched and tempered method and its application

A gray cast iron, quenching and tempering technology, applied in the field of gray cast iron heat treatment, can solve the problems of easy cracking, loss of mechanical properties, etc., achieve high economic efficiency, prolong thermal fatigue life, and reduce the wall thickness of the cylinder head

Active Publication Date: 2022-02-18
DONGFENG COMML VEHICLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Quenching is to heat the steel to the quenching temperature (hypoeutectoid steel is Ac3+30~50℃, hypereutectoid steel is Ac1+30~50℃, alloy steel can be slightly higher than carbon steel), and then the steel is put into the quenching medium for rapid Cooling to obtain martensite. It is generally believed that gray cast iron is easy to crack during quenching and loses its own mechanical properties after quenching and tempering treatment, so there is no gray cast iron quenching and tempering process in the prior art

Method used

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  • Quenched and tempered gray cast iron, gray cast iron quenched and tempered method and its application
  • Quenched and tempered gray cast iron, gray cast iron quenched and tempered method and its application
  • Quenched and tempered gray cast iron, gray cast iron quenched and tempered method and its application

Examples

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Effect test

Embodiment 1

[0047] The present embodiment provides the preparation method of quenched and tempered HT250 cylinder head, comprises the following steps:

[0048] (1) Casting: use the existing sand mold to cast the raw material into a cylinder head blank, the thickness of the cylinder head blank is 14mm, and the weight percentage of each chemical component in the raw material is: C: 3.18, Si: 1.91, Mn: 0.73, S: 0.078, P: 0.017, Cu: 0.50, Cr: 0.16, Ni: 0.15, Mo: 0.15; others are unavoidable impurities and Fe.

[0049] (2) Quenching treatment: Put the cast qualified cylinder head blank into a heating furnace and heat it to 890°C, keep it warm for 2 hours, and then quickly transfer it to the quenching oil tank for quenching treatment after being released from the furnace. The external cooling temperature is controlled, and the oil temperature is controlled at 85°C. Take it out after 5 minutes into the oil, and let it stand at room temperature for about 30 minutes. Turn over 3 times during this...

Embodiment 2

[0054] The present embodiment provides the preparation method of quenched and tempered HT250 cylinder head, comprises the following steps:

[0055] (1) Casting: use the existing sand mold to cast the raw material into a cylinder head blank, the thickness of the cylinder head blank is 14mm, and the weight percentage of each chemical component in the raw material is: C: 3.18, Si: 1.91, Mn: 0.73, S: 0.078, P: 0.017, Cu: 0.50, Cr: 0.16, Ni: 0.25, Mo: 0.15; others are unavoidable impurities and Fe.

[0056] (2) Quenching treatment: Put the cast qualified cylinder head blank into the heating furnace and heat it to 890°C, keep it warm for 1.5h, and then quickly transfer it to the quenching oil tank for quenching treatment after being released from the furnace. The oil temperature is controlled at 85°C, and the oil is added for 5 minutes Then take it out, and let it stand at room temperature for about 30 minutes, during which time it is turned over 3 times to remove the quenching oil ...

Embodiment 3

[0061] The present embodiment provides the preparation method of quenched and tempered HT250 cylinder head, comprises the following steps:

[0062] (1) Casting: use the existing sand mold to cast the raw material into a cylinder head blank, the thickness of the cylinder head blank is 14mm, and the weight percentage of each chemical component in the raw material is: C: 3.18, Si: 1.91, Mn: 0.73, S: 0.078, P: 0.017, Cu: 0.50, Cr: 0.16, Ni: 0.10, Mo: 0.15; others are unavoidable impurities and Fe.

[0063] (2) Quenching treatment: Put the cast qualified cylinder head blank into the heating furnace and heat it to 910°C, keep it warm for 1.5h, and quickly transfer it to the quenching oil tank for quenching treatment after it comes out of the furnace. The oil temperature is controlled at 85°C, and the oil is added for 5 minutes Then take it out, and let it stand at room temperature for about 30 minutes, during which time it is turned over 3 times to remove the quenching oil inside th...

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Abstract

The invention discloses a quenched and tempered gray cast iron, a gray cast iron quenching and tempering method and application thereof. The gray cast iron quenching and tempering method includes the following steps: placing a gray cast iron blank in a quenching furnace at 850-950° C. for 0.5-2 h, Immediately after coming out of the furnace, put it into quenching oil at 65~85℃ for 3~6min, control the cooling rate to be 65~85℃ / s, and air-cool to no higher than 200℃ after the oil is discharged; put the grey cast iron blank at 550℃~650℃ The temperature is kept in a tempering furnace at ℃ for 1 to 4 hours, and air-cooled to room temperature after being released from the furnace to obtain quenched and tempered gray cast iron. The invention develops a quenching and tempering process suitable for gray cast iron, which avoids quenching and cracking of gray cast iron, the structure of quenched and tempered gray cast iron is uniform, the shape and size of graphite do not change, and the matrix structure is dominated by fine sorbite (more than 90%). ), the internal stress is the smallest, which can effectively prevent the expansion of thermal fatigue cracks, and improve the mechanical strength and thermal fatigue resistance of the material while ensuring the thermal conductivity.

Description

technical field [0001] The invention relates to the field of heat treatment of gray cast iron, in particular to a tempered gray cast iron, a gray cast iron quenching and tempering method and an application thereof. Background technique [0002] HT250 is the main material for producing low-power engine cylinder heads and flywheels. As the combustion and explosion pressure of diesel engines continues to increase, engine cylinder heads are subjected to higher and higher thermal and mechanical loads. The higher load makes the cracking of the weakest nose bridge area of ​​diesel gray iron engine cylinder head become a more common failure mode. At present, the commonly used technical solution is to add more alloying elements on the basis of gray cast iron to improve the overall strength of the material, but The addition of alloying elements first makes the fluidity of molten iron worse, which leads to more defects when pouring the engine cylinder head with a very complicated desig...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D5/02C21D1/25
CPCC21D5/02C21D1/25
Inventor 牛恩来樊晓光康明赵俊平吴永强鲁福来余金科李满良
Owner DONGFENG COMML VEHICLE CO LTD
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