Efficient seat heating cushion

A seat heating and high-efficiency technology, applied in the field of auto parts, can solve the problems of poor durability and stability of seats, affect the environmental protection of the whole vehicle, and failure of electric heating function, etc., achieve heat balance, excellent heat insulation, and ensure high efficiency Effect

Active Publication Date: 2021-11-09
DONGFENG MOTOR GRP
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since there is an artificial leather base cloth layer, a burnt-on sponge layer, a high-elastic sponge layer, etc. between the heating pad and the cover, it will take a certain amount of time (about 15 minutes) to actually start the electric heating of the seat until the surface of the cover reaches a comfortable temperature. The layout area and area of ​​the pad are affected by the support foam ventilation duct, which is limited to a certain extent, and the current single copper wire in the heating pad is arranged in a "U-shaped" shape, and any breakage of the copper wire will cause electric heating. Functional failure, poor durability and stability of the seat
The heating pad is usually glued on the foam or sewn on the cover, which not only increases the process cost but also affects the environmental protection of the whole vehicle

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Efficient seat heating cushion
  • Efficient seat heating cushion
  • Efficient seat heating cushion

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] This embodiment is used for the main driver of a certain car model. The heating pad is from top to bottom: fabric layer 1 (the seat fabric is usually two layers, cortex layer and base fabric layer); heat-conducting silicone adhesive layer (heat-conducting adhesive layer 4) 3D fabric layer (intermediate layer 2) containing electric heating wire; thermal insulation adhesive layer 5 and thermal insulation layer 3, thermal insulation layer 3 is made of breathable non-woven fabric impregnated with airgel by sol-gel method. 3 grams of heat insulation layer weighs 200g / m 2 , the airgel powder mass fraction is 60%.

[0026] The material of fabric layer 1 is perforated polyvinyl chloride artificial leather, the thickness of the material is 1.0mm, and the total weight is 760g / m 2 , the basis weight is 200g / m 2 , in which aluminum-based heat-conducting agent is added to the PVC skin layer, polyester yarn with high thermal conductivity is selected as the base fabric yarn, and the...

Embodiment 2

[0029] This embodiment is used for the main driver of a certain car model. The heating pad is from top to bottom: fabric layer 1 (the seat fabric is usually two layers, cortex layer and base fabric layer); heat-conducting silicone adhesive layer (heat-conducting adhesive layer 4) 3D fabric layer 3 (middle layer 2) containing electric heating wire; thermal insulation adhesive layer 5 and thermal insulation layer 3, thermal insulation layer 3 is made of air-permeable non-woven fabric impregnated with airgel by sol-gel method. 3 grams of heat insulation layer weighs 250g / m 2 , the airgel powder mass fraction is 20%.

[0030]Fabric layer 1 is made of perforated polyurethane synthetic leather with a thickness of 0.7mm and a total weight of 480g / m 2 , the basis weight is 340g / m 2 , in which aluminum-based thermal conductive agent is added to the polyurethane synthetic leather layer, polyester yarn with high thermal conductivity is selected as the base fabric yarn, and the polyuret...

Embodiment 3

[0033] This embodiment is used for the main driver of a certain car model. The heating pad is from top to bottom: fabric layer 1 (the seat fabric is usually two layers, cortex layer and base fabric layer); heat-conducting silicone adhesive layer (heat-conducting adhesive layer 4) 3D fabric layer (intermediate layer 2) containing electric heating wire; thermal insulation adhesive layer 5 and thermal insulation layer 3, thermal insulation layer 3 is formed by impregnating airgel through sol-gel method for breathable non-woven fabric. 3 grams of heat insulation layer weighs 300g / m 2 , the airgel powder mass fraction is 30%.

[0034] The material of fabric layer 1 is perforated microfiber leather, the material thickness is 1.2mm, and the total weight is 690g / m2. Aluminum-based heat-conducting powder is added to the microfiber leather, and the microfiber leather is evenly distributed 1.0mm, with 6*6 holes.

[0035] The thickness of the middle layer 2 is 8mm, and the weight is 400g...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses an efficient seat heating cushion which comprises a fabric layer, a middle layer and a heat insulation layer, the fabric layer, the middle layer and the heat insulation layer are sequentially and fixedly connected into a whole from top to bottom, the middle layer is a fabric layer of a multi-layer structure, and a heating circuit is fixed to the side, close to the fabric layer, in the middle layer. The heating circuit is a bridging circuit and comprises heating wires which are fixed in the middle layer in a net shape, and a heat conduction material is added in the fabric layer. The heating circuit is designed to be the bridging circuit and is fixed on the upper surface of the fabric in a weaving manner, so that the heating pad has high strength and high durability, the bridging circuit is more stable compared with a traditional one-way U-shaped structure defined by heating wires, heat of each area is more balanced. The problems that the traditional heating pad is not easy to damage due to the fact that the design thought and the structure are far away from the fabric layer, and the utilization rate of a heat source is not high in the prior art can be solved.

Description

technical field [0001] The invention relates to the technical field of auto parts, in particular to a high-efficiency seat heating pad. Background technique [0002] With the development of economy and technology and the improvement of people's living standards, consumers will pay more attention to the comfort of the vehicle when purchasing a vehicle. As an important equipment decoration inside the vehicle, the car seat is also the part that is most directly in contact with the human body. Therefore, many configurations related to comfort are carried by the seat. Existing car seats are generally composed of cladding materials, filling materials, skeletons, functional equipment, and body connecting materials. Covering materials usually include leather, microfiber, PU leather, PVC leather, fabric fabrics, etc. Filling materials usually include polyurethane foam materials, fiber filling materials, etc. The skeleton is usually a metal pipe fitting plus leaf spring structure. Th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): B60N2/56
CPCB60N2/5685
Inventor 李彬熊芬胡玉洁张旭
Owner DONGFENG MOTOR GRP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products