Full-automatic fixed-length cable taking machine system

Abstract

A full-automatic fixed-length cable taking machine system realizes a one-stop mode of cable taking and cable splitting, reduces labor intensity of operators, reduces uncertain factors in operation links, and improves operation safety. Data transmission read/write operation is carried out through the wireless touch screen and a background program of the industrial personal computer, and safety and stability are achieved; a full-disc cable is transported to the position below the paying-off gantry through the trolley, a PLC controls the gantry to ascend, descend and be clamped, a disc is loaded into the gantry, and operation is easy and convenient. Cables with different diameters are pulled and conveyed from the pay-off end to the take-up end, and the length can be accurately measured according to the perimeter of the roller and the number of rotation turns; during take-up and pay-off, the PLC outputs a control signal to the take-up and pay-off gantry after operation, and the take-up and pay-off gantry further realizes constant tension control; a cutting-off device is suitable for cutting off cables of various specifications and has the advantages of being high in cutting efficiency, capable of saving energy, narrow in saw bite and easy to operate. The fixed-length cable taking control system fully meets various requirements of customers, and the performance of electrical system elements is stable and reliable.

Description

Technical field [0001] The present invention relates to the field of cable processing, and more particularly to a fully automatic length cable system. Background technique [0002] After the cable is completed, the cable preparation system is required, such as the CN210744597U, a cable pre-cutting system, the conventional cable is: manually transport the cable disk to the semi-automatic cable, and manually operate the fixture to put the cable The semi-automatic cable is clamped, and then manually puts out the wire of the cable out of the cable disk, the semi-automatic receiving machine drives the cable disk to turn the cable disk, so that the cable is wrapped around the cable. When the cable is complete, it is necessary to stop the cable winding cable, in order to remove the cable tray around the cable, place the new empty cable disk in the semi-automatic cable, Change the cable to take a certain amount of time and use manual operation, high labor intensity, and low work efficien...

AI Technical Summary

Problems solved by technology

[0002] After the cable production is completed, it is necessary to pack the cable, such as a cable pre-cutting system disclosed in CN210744597U. The conventional cable receiving method is: manually transport the cable reel to the semi-automatic cable reel machine, and manually operate the jig to cut the cable reel. Clamped by a semi-automatic cable take-up machine, and then manually pass the end of the cable out of the cable reel, the semi-automatic cable take-up machine drives the cable reel to rotate, so that the cable reel is rolled up, so that the cable is wound on the cable reel, When the cable winding is completed, when the next cable coil needs to be wound, the machine needs to be shut down to remove the wound cable coil, and place a new empty cable coil in the semi-automatic cable winding machine for winding. It takes a certain amount of time to change the cable drum, and all of them are manually operated, which is labor-intensive and low in work efficiency, which is not conducive to improving productivity

In addition, the wound cable needs to be checked in the later stage to see if it can be powered on normally, resulting in a long section of the cable end protruding from the cable reel, but the existing semi-automatic cable take-up machine cannot do this. The part of the cable end outside the cable drum is wound, which requires manual winding in the later stage. For cables with large diameter and high hardness, manual winding will be extremely troublesome and labor-intensive. cause more trouble

In addition, the existing industrial control is mainly composed of a wired HMI touch display and a programmable logic controller. The HMI touch display and the programmable logic controller are connected through a communication line. The working distance is limited by the communication cable. Each operation You have to walk to the HMI touch screen to operate, which is inconvenient to use

In addition, the interface of the HMI touch screen is simple and the function is single, and the process of modifying each function is cumbersome, which can no longer meet the needs of use

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