Production method and equipment of thermal insulation and decoration integrated plate with building envelope and product

A technology of enclosure structure and production method, which is applied to auxiliary molding equipment, supply device, unloading device, etc., can solve the problems of poor water resistance, inability to prevent the spread of fire in the barrier system, and decrease in strength of the integrated thermal insulation and decoration board. Fire performance and safety factor, the achievement of structural fire rating performance, the effect of retarding the rapid spread of fire

Pending Publication Date: 2021-12-07
湘潭景辰海绵城市新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the process of using the thermal insulation and decoration integrated board, the following problems are faced: (1) The thermal insulation and decoration integrated board has low tensile strength, poor water resistance, and rainwater penetration causes the rock wool thermal insulation and decorative board to be soaked, and the strength of the thermal insulation and decoration integrated board decreases , poor durability, long-term high moisture content, affecting thermal insulation performance, and even affecting the safety of fixing to the wall, causing high-altitude drop accidents, causing casualties
(2) In addition to the metal decorative surface with a side enclosure structure, other decorative materials such as stone, ceramics, calcium silicate, etc., are all single-sided facings, and the side is a bare lightweight insulation core material, which cannot be in contact with the wall. The body is installed safely through dry hanging. At present, it is bonded to the wall in a plane way, which has a large dispersion of quality and a great risk of falling.
There are installation holes on the side of the metal plate with side enclosure structure, and there is a large gap between the side core material and the side metal plate, which cannot realize fully enclosed protection for the insulation core material, so structural thermal bridges will still occur, which cannot be blocked Infiltration of rainwater into the insulation core
Generally, materials with good heat insulation and core materials have poor fire protection ratings, and the semi-open structure of the metal plate cannot realize the function of blocking the fire spread of the system
(3) During installation, the sealing material at the joint between the board and the board is not dense enough to cause water seepage. If the fire protection level is good, such as rock wool, the water resistance is poor
(5) Some insulation integrated boards need to be cut on site, and the dust and construction waste generated, especially rock wool dust, will affect the health of construction operators
The thermal insulation and decorative panels prepared in Reference 1 need to be slotted during on-site construction, which will generate dust and construction waste. At the same time, slotting may cause the stone to break and increase the additional workload.

Method used

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  • Production method and equipment of thermal insulation and decoration integrated plate with building envelope and product
  • Production method and equipment of thermal insulation and decoration integrated plate with building envelope and product
  • Production method and equipment of thermal insulation and decoration integrated plate with building envelope and product

Examples

Experimental program
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Effect test

Embodiment 1

[0060] This embodiment provides a production equipment for thermal insulation and decoration integrated panels with an enclosure structure, which specifically includes a slurry preparation system, a transmission system, a distribution system, a molding system, and a curing and maintenance system.

[0061] As a further improvement, the slurry preparation system includes a powder feeding device 1 and a liquid feeding device 2, wherein the powder feeding device 1 and the liquid feeding device 2 are connected to a stirring device 3, and the stirring device 3 is connected to the slurry Active tank 4 is connected.

[0062] In the specific implementation process, the powder material feeding device 1 includes a first powder material tank 11, a second powder material tank 12 and a third powder material tank 13, which are respectively used to store solid aggregate sandstones of different finenesses, three Load cells 14 are respectively arranged on the side walls of the powder tanks, and...

Embodiment 2

[0073] This embodiment provides a production method of a five-sided thermal insulation and decoration integrated panel with an enclosure structure, that is, an thermal insulation and decoration integrated panel with an exposed core material on the upper surface, which specifically includes the following steps:

[0074] (1) Prepare the slurry flow concrete, place the slurry flow concrete mixed by the mixer in the distributing machine for standby, the specific process is as follows:

[0075] The slurry flow concrete includes: 80 parts of white Portland cement, 10 parts of mineral powder, 10 parts of white metakaolin, 20 parts of 60-80 mesh fine quartz sand, 30 parts of 40-70 mesh quartz sand, 10-40 mesh coarse 50 parts of quartz sand, 5 parts of red pigment, 3 parts of polycarboxylate superplasticizer, 23 parts of water, 2 parts of alkali-resistant glass fiber.

[0076] The preparation process includes, pre-mixing fine aggregate and coarse aggregate in a planetary mixer, then mi...

Embodiment 3

[0085] This embodiment provides a production method of a six-sided thermal insulation and decoration integrated panel with an enclosure structure, that is, the thermal insulation core material is completely wrapped in the solidified slurry flow dynamic concrete, which specifically includes the following steps:

[0086] (1) Prepare the slurry flow concrete, place the slurry flow concrete mixed by the mixer in the distributing machine for standby, the specific process is as follows:

[0087] The slurry flow concrete includes: 80 parts of white Portland cement, 10 parts of mineral powder, 10 parts of white metakaolin, 20 parts of 60-80 mesh fine quartz sand, 30 parts of 40-70 mesh quartz sand, 10-40 mesh coarse 50 parts of quartz sand, 5 parts of red pigment, 3 parts of polycarboxylate superplasticizer, 23 parts of water, 2 parts of alkali-resistant glass fiber.

[0088] The preparation process includes, pre-mixing fine aggregate and coarse aggregate in a planetary mixer, then mi...

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Abstract

The invention discloses a production method and equipment of a thermal insulation and decoration integrated plate with a building envelope and a product. The production method comprises the following steps: slurry flow state concrete is placed in a mold with a grooved bottom surface, a thermal insulation core material is implanted in the mold, a molding system applies different pressures to the upper surface of the mold on which the slurry flow state concrete and the thermal insulation core material are distributed, such that the thermal insulation and decoration integrated plate with the building envelope on the front surface, the side surface and / or the bottom surface is prepared, and by using the thermal insulation and decoration integrated plate, a convex part is formed on the building envelope on the front surface of the thermal insulation core material through the groove of the mold, so that a mounting groove is formed between the convex part and the front building envelope. According to the thermal insulation and decoration integrated plate prepared through the method, the building envelope is arranged outside the thermal insulation core material, and external rainwater is effectively prevented from permeating into the thermal insulation core material, especially for rock wool core materials with high moisture absorption, the durability and the safety are greatly improved.

Description

technical field [0001] The invention belongs to the technical field of thermal insulation and energy-saving building materials, and in particular relates to a production method, equipment and product of a thermal insulation and decoration integrated panel with an enclosure structure. Background technique [0002] The thermal insulation and decoration integrated board is also called the energy-saving thermal insulation and decorative integrated board. A new type of exterior wall thermal insulation decoration material, which has been widely used in the construction industry in recent years, is an important method in the field of building energy conservation. It is not only suitable for buildings in cold northern regions, but also for buildings in hot southern regions. [0003] In the process of using the thermal insulation and decoration integrated board, the following problems are faced: (1) The thermal insulation and decoration integrated board has low tensile strength, poo...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B13/02B28B3/02B28B11/24B28B13/06B28B17/00E04F13/075
CPCB28B13/0215B28B3/02B28B11/245B28B13/06B28B17/00E04F13/0866E04F2290/04E04F2290/045
Inventor 赵建林刘跃群董荣珍赵泽雨韩建军
Owner 湘潭景辰海绵城市新材料有限公司
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