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Manufacturing method of copper-based slag notch sleeve inner core suitable for smelting reduction furnace

A production method and reduction furnace technology are applied in the production of copper-based slag mouth sleeve inner core and the production field of copper-based slag mouth inner core, which can solve the problems of easy deformation, poor high temperature resistance, easy burning and the like, and achieve heat resistance. Enhanced deformation performance, enhanced wear resistance, and shortening of the effect of the treatment process

Inactive Publication Date: 2021-12-17
内蒙古赛思普科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since the inner core of the slag mouth sleeve commonly used in the smelting reduction furnace slag mouth device is mainly steel inner core, the problems of short life such as easy burning, easy deformation, and poor high temperature resistance during actual use have become increasingly prominent. or indirectly caused major economic losses to the relevant production enterprises
[0003] Pure copper has good ductility, thermal conductivity and excellent alloy mechanical properties. In addition, copper is also a durable metal that can be recycled many times without damaging its mechanical properties. However, the melting point of pure copper is around 100 ° C, and its high temperature resistance is poor.

Method used

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  • Manufacturing method of copper-based slag notch sleeve inner core suitable for smelting reduction furnace
  • Manufacturing method of copper-based slag notch sleeve inner core suitable for smelting reduction furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] A method for manufacturing the inner core of a slag mouth sleeve suitable for a smelting reduction furnace includes the following process steps:

[0051] (1) Prepare an appropriate amount of C powder, Ti powder and red copper;

[0052] (2) Mix C powder and Ti powder according to the ratio of 1:1, and put the mixture of the two into the mill for further grinding and secondary mixing, wherein the mixing particle size is controlled at 30±5μm, and the mixing particle size of the output Controlled at 20±5μm;

[0053](3) Use a binder to bond the secondary mixed and finely ground C powder and Ti powder together for later use. 30% of the mass of the powder mixture;

[0054] (4) Preheating the mold of the inner core of the slag mouth sleeve of the smelting reduction furnace, the preheating temperature is controlled at 50°C for 20 minutes, and the preheating is stopped when the mold temperature reaches 25°C;

[0055] (5) C powder and Ti powder sticky matter prepared by step (3...

Embodiment 2

[0062] A method for manufacturing the inner core of a slag mouth sleeve suitable for a smelting reduction furnace, comprising the following process steps:

[0063] (1) Prepare appropriate amount of C powder, Ti powder and brass;

[0064] (2) Mix the prepared C powder and Ti powder according to the mass ratio of 1:1, and put the mixture of the two into the mill for further grinding and secondary mixing, wherein the mixing particle size is controlled at 30±5μm , the output mixing particle size is controlled at 20±5μm;

[0065] (3) Use a binder to bond the secondary mixed and ground C powder and Ti powder together for later use. The binder is polyvinyl alcohol (PVA), and the amount of the binder is 50% of the quality of the mixture. % ratio, so that the bonding effect is better for later use;

[0066] (4) Preheating the mold of the inner core of the slag mouth sleeve of the smelting reduction furnace, the preheating temperature is controlled at 50°C for 20 minutes, and the preh...

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Abstract

The invention discloses a manufacturing method of a slag notch sleeve inner core suitable for a smelting reduction furnace. The manufacturing method comprises the following process steps that C powder and Ti powder are uniformly mixed according to a ratio of (1-2): (1-2), the mixture of the C powder and the Ti powder is further ground in a mill, and uniformly mixing is carried out for the second time; the C powder and the Ti powder which are evenly mixed and ground for the second time are bonded together through a binding agent for standby application; the prepared C powder and Ti powder stickies are smeared on the surface of a mold of the smelting reduction furnace slag notch sleeve inner core after preheating is stopped, and pure copper starts to be heated to be melted; the heated copper liquid is poured into an empty bag between the mold and the bonding layer of the C powder and the Ti powder within 30 seconds; and cooling is carried out. The obtained copper-based slag notch sleeve inner core is good in heat conduction effect and capable of meeting the complex working environment in the smelting reduction smelting process, the wear resistance is greatly improved, and the thermal deformation resistance is improved.

Description

technical field [0001] The embodiments of the present disclosure generally relate to the technical field of iron and steel metallurgy machinery, belong to the technical field of metal composite material preparation, and relate to a method for manufacturing a copper-based slag core, and more specifically, a copper-based slag core suitable for smelting reduction furnaces. The method of making the inner core. Background technique [0002] The smelting reduction method is a method of producing molten iron without the blast furnace method. It uses non-coking coal as the main energy source, directly uses iron ore powder and other raw materials, and uses carbon to reduce iron oxides into metallic iron in a high-temperature molten state. Compared with blast furnace technology, smelting reduced iron technology has significant advantages in resource applicability, pollutant discharge, process saving, high value-added products, etc. It is an important direction for the development of n...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D27/18C22F1/08
CPCB22D27/18C22F1/08
Inventor 张雄伟徐涛张勇周海川卜二军任俊昝智刘亮朱陈瑾杭
Owner 内蒙古赛思普科技有限公司
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