Rotor wing prefabricated part, self-rotating rotor wing and forming method
A molding method and technology for prefabricated parts, which are applied in the field of rotor prefabricated parts and their forming, autogyrocopter, and autorotator forming fields, can solve the problems of increasing the mass of the rotor, reducing the reliability of the force transmission performance, affecting the strength of the rotor, etc. The effect of reducing production cost, excellent integrity, and ensuring balance
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Embodiment 1
[0049] Preparation of rotor preforms
[0050] Calculate the quality of the required prepreg according to the volume of the mold and the density of the glass fiber prepreg, take out the epoxy chopped fiber mixture (DS3233 toughened prepreg) from the cold storage at -18°C, and place it for more than 6 hours , after reaching the ambient temperature, open the packaging bag, take out the glass fiber prepreg, the epoxy resin content in the glass fiber prepreg is 35%;
[0051] Soften the glass fiber prepreg at a temperature of 80°C for 8 minutes;
[0052] Quickly fill the softened glass fiber prepreg into the required mold, compact it manually, then lock the mold up and down with screws or positioning pins, and put it on a hydraulic press for molding. Under the pressure of 10MPa, the temperature Set at 55°C, when the upper and lower molds of the hydraulic press rise to 75°C, heat and hold pressure for 30 minutes, after forging and pressing, take out the mold; cool to room temperat...
Embodiment 2
[0056] Preparation of rotor preforms
[0057] Calculate the quality of the required prepreg according to the volume of the mold and the density of the glass fiber prepreg, take out the epoxy chopped fiber mixture (DS3233 toughened prepreg) from the cold storage at -18°C, and place it for more than 6 hours , after reaching the ambient temperature, open the packaging bag, take out the glass fiber prepreg, the epoxy resin content in the glass fiber prepreg is 40%;
[0058] Soften the glass fiber prepreg at a temperature of 70°C for 7 minutes;
[0059] Quickly fill the softened glass fiber prepreg into the required mold, compact it manually, then lock the mold up and down with screws or positioning pins, and put it on a hydraulic press for molding. Under the pressure of 7MPa, the temperature Set at 70°C, when the upper and lower molds of the hydraulic press rise to 75°C, heat and hold pressure for 40 minutes, after forging and pressing, take out the mold; cool down to room temp...
Embodiment 3
[0063] Preparation of rotor preforms
[0064] Calculate the quality of the required prepreg according to the volume of the mold and the density of the glass fiber prepreg, take out the epoxy chopped fiber mixture (DS3233 toughened prepreg) from the cold storage at -18°C, and place it for more than 6 hours , after reaching the ambient temperature, open the packaging bag, take out the glass fiber prepreg, the epoxy resin content in the glass fiber prepreg is 50%;
[0065] Soften the glass fiber prepreg at a temperature of 90°C for 5 minutes;
[0066] Quickly fill the softened glass fiber prepreg into the required mold, compact it manually, then lock the mold up and down with screws or positioning pins, and put it on a hydraulic press for molding. Under the pressure of 2MPa, the temperature Set at 50°C, when the upper and lower molds of the hydraulic press rise to 80°C, heat and hold pressure for 60 minutes, after forging and pressing, take out the mold; cool down to room temp...
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