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Preparation method of nickel-based as-cast brazing powder

An as-cast, nickel-based technology, applied in welding equipment, manufacturing tools, welding media, etc., can solve problems such as uneven composition, high preparation costs, hard and brittle as-cast solder, and achieve simple process operation, size and defects less demanding effect

Active Publication Date: 2022-02-01
BEIHANG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the current research on nickel-based superalloy brazing, Ni-Cr-B or Ni-Cr-Si-B alloy solder is generally used, and the effect of lowering the melting point is achieved by adding B and / or Si and properly adjusting the amount of addition. The high-temperature strength can be improved by appropriately increasing elements such as W and / or Mo, but the addition of B, Si, W, and Mo will make the solder easy to form enriched phases during the melting process, such as hard and brittle Si-rich eutectic phases, active B It is easy to form a boride phase at the grain boundary, which makes the cast solder hard and brittle due to the inhomogeneous composition of the solder during smelting
[0003] When making powder, the gas atomization powder making and rotating electrode powder making methods usually used in the prior art have extremely high requirements on the dimensional accuracy, surface state and casting defects of the as-cast solder. In order to meet the corresponding requirements, it is necessary to , mechanical processing and other aspects are strictly controlled, the preparation cost is high, and in the above-mentioned powder making process, the enriched phase existing in the as-cast solder is not easy to eliminate

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  • Preparation method of nickel-based as-cast brazing powder
  • Preparation method of nickel-based as-cast brazing powder
  • Preparation method of nickel-based as-cast brazing powder

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preparation example Construction

[0030] The invention provides a method for preparing nickel-based cast brazing powder, comprising the following steps:

[0031] After the nickel-based as-cast brazing filler metal is removed, ball milling is carried out to obtain the nickel-based as-cast brazing powder;

[0032] The nickel-based as-cast solder includes B and / or Si, and W and / or Mo.

[0033] In the present invention, unless otherwise specified, all preparation materials are commercially available products well known to those skilled in the art.

[0034] In the present invention, when the nickel-based as-cast solder includes B, the mass percentage of B in the nickel-based as-cast solder is preferably 1.0-4.0%, more preferably 1.3-2.1%;

[0035] When the nickel-based as-cast solder includes Si, the mass percentage of Si in the nickel-based as-cast solder is preferably 0.5-4.0%, more preferably 3.0-3.4%;

[0036] When the nickel-based cast solder includes W, the mass percentage of W in the nickel-based cast sold...

Embodiment 1

[0046] Composition of nickel-based as-cast solder: C 0.1%, Si 3.5%, Mo 3.5%, Ti 7.5%, Al 3.2%, B1.8%, Co 9.5%, Fe 0.15%, Hf0.6%, Re 0.08% , Ta 0.09%, W4.0%, Cr 11.5% and the balance Ni, the microstructure is as figure 1Shown (there is a large amount of skeletal Si-rich eutectic phases formed by the enrichment of Si, Mo and W etc. in the nickel-based as-cast solder, i.e. enriched phase);

[0047] Adopt lathe to carry out chip removal to described nickel-based as-cast solder, described lathe spindle speed is 50r / min, feed rate is 0.01mm / r, and cutting amount is 0.5mm; Use tungsten carbide ball mill tank on planetary ball mill Carry out ball milling with ball milling beads, the ball milling medium is absolute ethanol, the ball-to-material ratio is 10:1, the speed is 400r / min, and the time is 8h; the ball-milled material is dried in an oven at 80°C for 8h, and passed through a 160-mesh screen Sieve to obtain the nickel-based cast brazing powder;

[0048] figure 2 is the backsc...

Embodiment 2

[0050] Composition of nickel-based as-cast solder: C 0.1%, Si 2.5%, Mo 3.5%, Ti 7.5%, Al 3.2%, B1.5%, Co 9.5%, Fe 0.15%, Hf0.6%, Re 0.08% , Ta 0.09%, W 4.0%, Cr 13.5% and the balance Ni, the microstructure is as image 3 Shown (there is a large amount of skeletal Si-rich eutectic phases formed by the enrichment of Si, Mo and W etc. in the nickel-based as-cast solder, i.e. enriched phase);

[0051] Adopt lathe to carry out chip removal to described nickel-based as-cast solder, described lathe spindle speed is 50r / min, feed rate is 0.01mm / r, and cutting amount is 0.5mm; Use tungsten carbide ball mill tank on planetary ball mill Carry out ball milling with ball milling beads, the ball milling medium is absolute ethanol, the ball-to-material ratio is 10:1, the speed is 400r / min, and the time is 8h; the ball-milled material is dried in an oven at 80°C for 8h, and passed through a 160-mesh screen Sieve to obtain the nickel-based cast brazing powder;

[0052] Figure 4 is the back...

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Abstract

The invention relates to the technical field of solder preparation, in particular to a preparation method of nickel-based as-cast brazing powder. The preparation method provided by the invention comprises the following steps: taking scraps from nickel-based as-cast brazing filler metal, and carrying out ball milling to obtain the nickel-based as-cast brazing powder, wherein the nickel-based as-cast brazing filler metal comprises B and / or Si, and further comprises W and / or Mo. According to the method disclosed by the invention, the nickel-based as-cast brazing powder is firstly subjected to scrap taking, so that an enriched phase in a part of as-cast tissues can be effectively crushed; firstly, the allowing the nickel-based as-cast brazing powder to be firstly subjected to scrap taking to effectively crush an enriched phase in a part of as-cast tissues ; preparing powder by a ball-milling manner, and in the ball-milling process, fiercely impacting and crushing crushed metal chips and grinding balls for a long time to allow powder particles to repeatedly generate cold welding and fracture so as to cause atoms in the powder particles to be further diffuse to obtain alloyed powder with uniform components further. And meanwhile, the preparation method has low requirements on the size and defects of the nickel-based as-cast brazing filler metal, the chip taking and ball milling processes are simple to operate, and the method is suitable for rapidly preparing the nickel-based brazing powder at low cost.

Description

technical field [0001] The invention relates to the technical field of solder preparation, in particular to a method for preparing nickel-based cast brazing powder. Background technique [0002] In the current research on nickel-based superalloy brazing, Ni-Cr-B or Ni-Cr-Si-B alloy solder is generally used, and the effect of lowering the melting point is achieved by adding B and / or Si and properly adjusting the amount of addition. The high-temperature strength can be improved by appropriately increasing elements such as W and / or Mo, but the addition of B, Si, W, and Mo will make the solder easy to form enriched phases during the melting process, such as hard and brittle Si-rich eutectic phases, active B It is easy to form a boride phase at the grain boundary, which makes the cast solder hard and brittle due to the inhomogeneous composition of the solder during smelting. [0003] When making powder, the gas atomization powder making and rotating electrode powder making metho...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F9/04C22C19/05B23K35/40B23K35/30
CPCB22F9/04C22C19/056C22C19/057B23K35/3033B23K35/40B22F2009/043
Inventor 李树索曹阳裴延玲宫声凯梁资拓
Owner BEIHANG UNIV