Preparation method of fine-grain weak-texture tissue blank for shaped charge liner

A medicine-type cover and billet technology, which is applied to furnace types, manufacturing tools, heat treatment equipment, etc., can solve the problems of low yield of extruded materials with equal channels, large anisotropy in width and length directions, and affecting the damage efficiency of medicine-type cover. , to achieve the effect of improving damage performance, good material organization uniformity, and good matching between material strength and plasticity

Active Publication Date: 2022-03-04
NO 59 RES INST OF CHINA ORDNANCE IND
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

A large number of experimental studies have shown that the drug-type cover made of hot-rolled or directly extruded copper rods or plates has an average grain size of 20 μm to 60 μm, a texture strength of 20 to 40, and poor coordination of tissue deformation, which leads to premature fracture of the jet and formation of The penetrating body with uneven deformation seriously affects the damage efficiency of the liner cover. The damage capability against the new generation of reactive armor, ceramic armor, and composite armor is seriously insufficient. The development of fine-grained and weak-textured liner cover has become a high-performance warhead. top priority
[0004] Existing large plastic deformation technologies include extrusion or multi-directional forging, reversing rolling, and equal channel extrusion, etc., which have the following disadvantages: First, the uniformity of grain size is poor, and there are uneven deformation shears in weak deformation areas or severe deformation areas. The slit strip and the central undeformed area form a mixed crystal structure after recrystallization; second, the width and length direction of the rolled plate are large, forming a strong texture structure; third, the yield of the equal-channel extrusion material is low and the performance is consistent Fourth, the process of preparing fine-grained materials is long and complex

Method used

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  • Preparation method of fine-grain weak-texture tissue blank for shaped charge liner
  • Preparation method of fine-grain weak-texture tissue blank for shaped charge liner
  • Preparation method of fine-grain weak-texture tissue blank for shaped charge liner

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] A method for preparing a fine-grained and weakly textured tissue blank for a drug-type mask, which specifically includes the following steps:

[0037] (1) Purification by electron beam smelting: Commercial T2 copper billet 80mm×80mm×1000mm is used, with an average grain size of about 150μm ( figure 2 ). Remove surface oil, scale and other substances by alkali washing and pickling. The electron beam melting furnace with a power of 900kW is used for secondary electron beam melting and purification. The side length of the copper crystallizer is 150mm, and the vacuum degree of the melting chamber is ≥2×10 -3 Pa, the first melting speed is 120kg / h, and the casting speed is 5mm / min; the second melting speed is 60kg / h, and the casting speed is 3mm / min. Using modern material analysis methods, the content of impurity elements is shown in Table 1, which significantly reduces the content of impurity elements, and the copper content reaches the level of more than 4 nines.

[00...

Embodiment 2

[0052] A method for preparing a fine-grained and weakly textured tissue blank for a drug-type mask, which specifically includes the following steps:

[0053] (1) Purification by electron beam smelting: commercial T3 copper round rod Φ90×1000mm is used, and the average grain size is about 180μm. Remove surface oil, scale and other substances by alkali washing and pickling. Use an electron beam melting furnace with a power of 900kW to carry out secondary electron beam melting and purification. The side length of the copper crystallizer is 180mm, and the vacuum degree of the melting chamber is ≥2×10 -3 Pa, the first melting speed is 140kg / h, and the casting speed is 6mm / min; the second melting speed is 90kg / h, and the casting speed is 4mm / min. Using modern material analysis methods, the content of impurity elements is shown in Table 2, which significantly reduces the content of impurity elements, and the copper content reaches the level of more than 4 nines.

[0054] The impuri...

Embodiment 3

[0069] A method for preparing a fine-grained and weakly textured tissue blank for a drug-type mask, which specifically includes the following steps:

[0070] (1) Purification by electron beam smelting: Commercial T2 rods of Φ70×1000 mm are used, and the average grain size is about 110 μm. Remove surface oil, scale and other substances by alkali washing and pickling. Use an electron beam melting furnace with a power of 900kW to carry out secondary electron beam melting and purification. The side length of the copper crystallizer is 110mm, and the vacuum degree of the melting chamber is ≥2×10 -3 Pa, the first melting speed is 80kg / h, and the casting speed is 4mm / min; the second melting speed is 50kg / h, and the casting speed is 2mm / min. Using modern material analysis methods, the content of impurity elements is shown in Table 3, which significantly reduces the content of impurity elements, and the copper content reaches the level of more than 4 nines.

[0071] The impurity elemen...

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Abstract

The invention provides a preparation method of a blank for a shaped charge liner. The preparation method comprises the following steps: sequentially carrying out multidirectional reciprocating upset-extrusion and ultralow-temperature large-deformation extrusion; the multi-direction reciprocating upsetting-extruding is to sequentially carry out reciprocating upsetting-extruding on three surfaces with the same vertex of the hexahedral square billet, the single extrusion ratio is greater than or equal to 1.5, and 2-4 passes of circulating multi-direction reciprocating upsetting-extruding are completed; according to the ultralow-temperature large-deformation extrusion, the blank is subjected to subzero treatment for 60-150 min, the inner cone angle of the extrusion working part of the forward extrusion die is 90-140 degrees, and the extrusion rate is 10-20 mm/s. According to the invention, a fine-grain and weak-texture structure can be realized, and the isotropy, the high yield ratio and the high ductility of the shaped charge liner are improved.

Description

technical field [0001] The invention relates to the technical field of metal plastic forming, in particular to a method for preparing a fine-grain and weak-texture blank for a drug-type cover. Background technique [0002] A large number of in-depth studies have been done abroad on the relationship between drug-type mask materials, structures (grain size, morphology, distribution, grain orientation, etc.), geometric dimension accuracy and damage efficiency. The results show that under the same condition of drug-type cap structure parameters and charge assembly, the grain size and uniformity, texture (grain orientation) and other intrinsic organizational parameters have a significant impact on the penetration ability, among which the grain size and its distribution Regularity (texture strength) is a key factor affecting the intrinsic quality of damage efficacy. [0003] At present, the metal materials used to manufacture the drug-shaped cover of the shaped charge warhead mai...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22F1/08C22F1/02C22B9/22C22B15/14C21D9/00B21J1/06B21J5/02B21J13/02B21K29/00
CPCC22F1/08C22F1/02C22F1/002C22B9/228C22B15/006C21D9/0075B21J1/06B21J5/02B21J13/02B21K29/00
Inventor 吴洋宋阳曦舒大禹赵祖德詹红苏柳陈强张菲玥
Owner NO 59 RES INST OF CHINA ORDNANCE IND
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