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High-efficiency welding process for outer pipe of double-layer subsea pipeline

A submarine pipeline and welding process technology, which is applied to welding equipment, welding accessories, manufacturing tools, etc., can solve the problems of long time period for purchasing accessories, endangering the health of operators, and high maintenance costs, and achieves easy control of welding penetration and weld seam , good welding quality, and good weld crack resistance

Active Publication Date: 2022-03-18
OFFSHORE OIL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In recent years, in the short-distance pipeline laying projects of submarine pipelines, the gas-free self-shielded welding process is usually used for welding, but the welding equipment uses Lincoln DC400 or DC600 welding power equipment, which is large in size and heavy in weight (215KG). Difficult; at the same time, it consumes high energy, takes a long time to purchase accessories, and has high maintenance costs. At the same time, it produces a large amount of smoke, which endangers the health of the operator.

Method used

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Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0018] The present invention will be further described below in conjunction with specific examples, so that those skilled in the art can better understand the present invention and implement it, but the given examples are not intended to limit the present invention.

[0019] The specific operation process of a high-efficiency welding process for the outer pipe of the double-layer submarine pipeline of the present invention is now provided:

[0020] 1. Process requirements

[0021] Step 1: Cleaning: Before welding, use an electric wire brush, grinding wheel or other methods approved by the owner to polish the edge of the groove at least 25mm to reveal a metallic luster, and there should be no moisture, oil, or carbide around the weld groove , coating and other impurities that affect the welding quality exist.

[0022] Step 2: Preheating before welding: Preheating should be strictly in accordance with WPS regulations, and the preheating temperature should reach the minimum valu...

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PUM

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Abstract

According to the high-efficiency welding process for the outer pipe of the double-layer subsea pipeline, gas shielded welding is adopted to replace gas-free self-shielded welding, equipment has the characteristics of application to laying requirement conditions of the subsea pipeline, easy arc striking, stable electric arc and large voltage and current adjusting range, the welding penetration depth and the welding seam are easy to control, and the welding quality is good; welding seams are good in crack resistance, forming is attractive, slag removal after welding is easy, current adjustment is convenient, and spot welding, continuous welding, self-locking welding and the like can be achieved. Compared with self-shielded welding, the gas shielded welding is small in splashing, small in smoke dust and small in harm to an operator.

Description

technical field [0001] The invention relates to the technical field of short-distance pipeline welding of sea pipelines, in particular to a high-efficiency welding process for outer pipes of double-layer submarine pipelines. Background technique [0002] In recent years, in the short-distance pipeline laying projects of submarine pipelines, the gas-free self-shielded welding process is usually used for welding, but the welding equipment uses Lincoln DC400 or DC600 welding power equipment, which is large in size and heavy in weight (215KG). Difficult; at the same time, it consumes high energy, takes a long time to purchase accessories, and costs high in maintenance. At the same time, it produces a large amount of smoke, which endangers the health of the operator. The operation process is downward welding, the penetration depth is shallow, and the slag removal is difficult. It must be polished with a grinder to clean it. In addition, the operator's line of sight is not good, ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/022B23K9/16B23K9/235B23K9/32
CPCB23K9/022B23K9/16B23K9/235B23K9/32
Inventor 刘海林周怀杰郭连京苏衍福徐富贵魏朋葛庆桥刘庆昌陈一鸣赵纪平
Owner OFFSHORE OIL ENG CO LTD