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Carbon fiber hybrid composite material pipe for electric spindle of numerical control machine tool and preparation method of carbon fiber hybrid composite material pipe

A technology of composite material tubes and CNC machine tools, applied in chemical instruments and methods, manufacturing tools, metal processing equipment, etc., can solve problems such as harsh and fast response characteristics, reduced processing precision, and small deviations of tool positions, reaching a large market Effect of developmental advantages, high modulus, excellent mechanical stiffness and strength properties

Pending Publication Date: 2022-03-25
华夏星辰(苏州)新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the spindle, especially the spindle of high-precision CNC machine tools, will generate a certain amount of heat during high-speed rotation, and the traditional metal electric spindle inevitably has the problem of axial thermal expansion. Axial elongation brings about a slight deviation in the position of the tool connected to the spindle, which leads to a reduction in machining precision
At the same time, the rigidity guarantee, high-precision rotation and strict fast response characteristics of the electric spindle during high-speed operation make it difficult for the traditional metal electric spindle to meet the requirements

Method used

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  • Carbon fiber hybrid composite material pipe for electric spindle of numerical control machine tool and preparation method of carbon fiber hybrid composite material pipe

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preparation example Construction

[0048] In a second aspect, the present invention provides a method for preparing the carbon fiber hybrid composite material tube for the electric spindle of a numerically controlled machine tool, comprising the following steps:

[0049] The prepreg tape formed by impregnating carbon fiber and resin is wound on the mandrel to form the inner strength layer;

[0050] Injection molding chopped carbon fiber reinforced resin on the surface of the internal strength layer to obtain the first toughened interface layer;

[0051] The prepreg tape formed by impregnating the fiber two-dimensional braided structure with resin is applied to the first toughened interface layer by vacuuming, and the autoclave is formed to obtain the intermediate transition layer;

[0052] Injection molding chopped carbon fiber reinforced resin on the surface of the intermediate transition layer to obtain the second toughened interface layer;

[0053] The carbon fiber is used for three-dimensional weaving and ...

Embodiment 1

[0062] A specific multi-layer carbon fiber composite material hybrid structure electric spindle tube includes a main body layer and an interface layer, wherein the innermost part of the main body layer is formed by impregnating T300 carbon fiber with 3K specifications and phenolic resin with a winding angle of 85° and a glue content of 60%. The prepreg tape is processed to form a winding strength layer with an inner diameter of 150mm and a thickness of 3mm, and the winding speed of the entire winding process is controlled at 200m / min. On the surface of the strength layer, T300 carbon fiber reinforced polypropylene resin with a fiber content of 55% and a chopped length of 0.2 mm is used to form a carbon fiber toughened interface layer with a thickness of 1 mm by injection molding. On the surface of the interface layer, M40 carbon fiber and T300 carbon fiber are used at a mixing ratio of 2:1 to form a pre-impregnated fabric with a resin content of 60% through a plain weave struct...

Embodiment 2

[0064] Specifically, a multi-layer carbon fiber composite material hybrid structure electric spindle tube includes a main body layer and an interface layer, wherein the innermost part of the main body layer is formed by impregnating T700 carbon fiber with a 12K specification and epoxy resin with a winding angle of 88° and a glue content of 55%. % of the prepreg tape is processed to form a winding strength layer with an inner diameter of 100mm and a thickness of 2mm, and the winding speed of the entire winding process is controlled at 150m / min. On the surface of the strength layer, T1000 carbon fiber reinforced polycarbonate resin with a fiber content of 55% and a chopped length of 0.9 mm is used to form a carbon fiber toughened interface layer with a thickness of 0.5 mm by injection molding. On the surface of the interface layer, M55 carbon fiber and T700 carbon fiber are used at a mixing ratio of 4:1 to form a pre-impregnated fabric with a resin content of 50% through a twill ...

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Abstract

The invention discloses a carbon fiber hybrid composite material tube for an electric spindle of a numerical control machine tool and a preparation method thereof, and the carbon fiber hybrid composite material tube is sequentially provided with an internal strength layer, a first toughening interface layer, a middle transition layer, a second toughening transition layer and a surface rigid layer from inside to outside, the internal strength layer, the middle transition layer and the surface rigid layer are all of a carbon fiber reinforced resin-based composite structure, and the toughening transition layer is of a chopped fiber reinforced resin-based composite structure. The motorized spindle is prepared from the carbon fiber composite material, the carbon fiber composite material is a material with high strength and high modulus and excellent mechanical properties, thermal expansion of the carbon fiber composite material under high and low temperature conditions is almost zero, and meanwhile, the carbon fiber composite material is a composite material formed by carbon fibers with different mechanical properties and special resin, so that excellent mechanical rigidity and strength characteristics can be obtained; the material can be used as a material of a key component of a high-precision motorized spindle, and has great market development advantages.

Description

technical field [0001] The invention belongs to the technical field of electric spindles, and in particular relates to a carbon fiber hybrid composite material tube for electric spindles of numerical control machine tools and a preparation method thereof. Background technique [0002] The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art. [0003] The electric spindle directly installs the hollow rotor on the spindle, and the stator is fixed in the spindle box hole through the cooling sleeve to form a complete spindle unit. Among them, the spindle, especially the spindle of high-precision CNC machine tools, will generate a certain amount of heat during high-speed rotation, and the traditional metal electric spindle inevitably has the problem of axial thermal expansion. The axial elongation brings about a slight deviation in the position of the tool connected to the spindle, which leads to a r...

Claims

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Application Information

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IPC IPC(8): B32B9/00B32B9/04B32B27/04B32B27/32B32B27/36B32B27/28B32B27/34B32B27/42B32B27/38B32B38/08B32B37/15B32B37/06B32B37/10B23B19/02
CPCB32B5/02B32B27/32B32B27/365B32B27/285B32B27/34B32B27/12B32B27/20B32B38/08B32B37/153B32B37/06B32B37/10B23Q1/70B32B2260/021B32B2260/046B32B2262/106B32B2307/308
Inventor 曹伟伟朱波宋函默谈红朱安平
Owner 华夏星辰(苏州)新材料科技有限公司