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Bar production line cooling bed sampling robot system and sampling method

A robotic system and production line technology, applied in sampling devices, instruments, manipulators, etc., can solve the problems of low sampling efficiency, slow response speed, poor sampling accuracy, etc., and achieve the effect of high cutting accuracy, avoiding influence and eliminating pollution

Pending Publication Date: 2022-08-02
贵州中科维视智能科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Slow response and low efficiency
There is also a device that uses a manipulator plus a cutting device to automatically sample the bar, but the length of the sampled sample is difficult to control, and usually requires secondary processing of the collected sample, resulting in poor sampling accuracy and low sampling efficiency

Method used

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  • Bar production line cooling bed sampling robot system and sampling method
  • Bar production line cooling bed sampling robot system and sampling method
  • Bar production line cooling bed sampling robot system and sampling method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] Figure 1 to Figure 4 A robotic system for cold bed sampling in a bar production line according to an embodiment of the present invention is schematically shown.

[0029] refer to Figure 1 to Figure 4 , The bar production line cooling bed sampling robot system includes a ground rail push device 1, a walking base 2, a manipulator 3, a mounting seat 4, a grabbing device 5, a shearing device 6, a visual recognition system, an air knife device 8, a sample collection system, Cooling bed sampling rack 10 and PLC control device. The walking base 2 is installed on the ground rail pushing device 1 and is pushed by the ground rail device 1 to be able to move back and forth along the ground rail device 1 . The ground rail pushing device 1 may include a track and a pushing device, the walking base 2 is matched with the track and connected with the pushing device, and the pushing device pushes the walking base 2 to move back and forth along the track. One end of the manipulator ...

Embodiment 2

[0037] The bar production line cooling bed sampling method for the bar production line cooling bed sampling robot system of Embodiment 1, comprising the following steps:

[0038] S1. The second visual device of the visual recognition system recognizes the end information of the bar and determines the appropriate sampling position; the PLC control device is set according to the sampling signal or the sampling time. After the bar is in place, the visual recognition system includes the main control device. The received position signal determines the appropriate sampling position and generates a control signal and transmits it to the PLC control device;

[0039] S2, the manipulator 3 drives the grabbing device 5, the shearing device 6 and the first visual device 7 to move to the sampling position; the PLC control device controls the walking base 2 to push the manipulator 3 to move automatically after receiving the control signal sent by the visual recognition system to a suitable ...

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Abstract

The invention provides a bar production line cooling bed sampling robot system. The bar production line cooling bed sampling robot system comprises a ground rail pushing device, a walking base, a mechanical arm, a mounting base, a grabbing device, a shearing device and a visual recognition system. The invention further provides a bar production line cooling bed sampling method, the first visual device is arranged at the front end of the mechanical arm, the first visual device can move along with the mechanical arm, and the end information and the length information of the bar are accurately obtained in a short distance. The visual identification system is matched with the PLC control device, so that an automatic position finding function is realized, the end part of the bar can be automatically positioned, and the length of a sample can be identified. Through the cooperation of the grabbing device and the shearing device, the sample is accurately sheared, the cutting precision is high, the efficiency is high, and the sample does not need secondary processing. Cutting, sampling and marking and packaging of samples are all automatically completed, and the influence on the physical and psychological health of operators can be completely avoided; operators are not in direct contact with the materials, so that raw material pollution is avoided.

Description

technical field [0001] The invention relates to the technical field of bar production, in particular to a cooling bed sampling robot system and a sampling method for a bar production line. Background technique [0002] In the production process of rebar, it is necessary to sample the produced rebar bars regularly. In the sample collection area on the cooling bed, the rebar is still in a high temperature state, the steel temperature is about 800 ℃, and the air temperature also exceeds 100 ℃ , the working environment is harsh. When the finished steel enters the cooling bed, there is a danger of splashing and hurting people, which is easy to cause casualties. The existing sampling method of bars is usually manual sampling; the analysis and detection of bar cross-sectional dimensions and surface defects are all performed manually. The reaction speed is slow and the efficiency is low. There is also a device that uses a robot and a cutting device to automatically sample the bar...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N1/04G01B11/04B25J11/00
CPCG01N1/04G01B11/043B25J11/00Y02P90/02
Inventor 杨林彭生绪赵小波李占康潘宜默李好兵秦立丽胡寅峰
Owner 贵州中科维视智能科技有限公司
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