Process for preparing continuous silicon carbide fiber containing aluminium
A silicon carbide fiber, polyaluminum carbosilane technology is applied in the chemical characteristics of fibers, rayon manufacturing, textiles and paper making, etc., to achieve the effects of stable performance, excellent process repeatability and simple preparation process
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Embodiment 1
[0017] Dimethyldichlorosilane and methylhydrogendichlorosilane are added to 3 times of toluene solvent in a weight ratio of 96:4, and polydimethylsilane-polymethylhydrogensilane copolymer is generated under the action of excess metal sodium (95:5). This copolymer and aluminum acetylacetonate were mixed in a weight ratio of 1:0.08. After reacting at 370°C and 580°C, the number average molecular weight of the synthesized polyaluminocarbosilane is 2300. Polyaluminocarbosilane fibrils with a diameter of 12.5 microns can be prepared by melt spinning the above polyaluminocarbosilane. Polyaluminocarbosilane fibrils do not melt in air at 180°C, and infusible polyaluminacarbosilane fibers with an oxygen content of 10% can be prepared. The above non-melting polyaluminocarbosilane fiber can be continuously fired at 1250°C and sintered at 1700°C to produce Si-Al-C continuous fiber with a strength of 2.4GPa and an aluminum content of 0.9%. The properties of the fibers are shown in Figur...
Embodiment 2
[0018] Example 2: Dimethyldichlorosilane was added to 3 times of toluene solvent, and polydimethylsilane was generated under the action of excess metal sodium. The ratio of polydimethylsilane and aluminum isopropoxide mixture is 1:0.04. After the reaction at 420°C and 530°C respectively, the number average molecular weight of the synthesized polyaluminocarbosilane is 2500. Polyaluminocarbosilane fibrils with a diameter of 15 microns can be prepared by melt spinning the above polyaluminocarbosilane. Polyaluminocarbosilane fibrils do not melt in air at 190°C, and infusible polyaluminacarbosilane fibers with an oxygen content of 12% can be prepared. The above-mentioned non-melting polyaluminocarbosilane fibers are fired at 1400°C to produce Si-Al-C-O fibers with a strength of 2.5 GPa and an aluminum content of 0.7%.
Embodiment 3
[0019] Example 3: Dimethyldichlorosilane was added to 3 times of toluene solvent, and polydimethylsilane was generated under the action of excess metal sodium. The ratio of the mixture of polydimethylsilane and aluminum acetylacetonate is 1:0.06. After the reaction at 420°C and 450°C respectively, the number average molecular weight of the synthesized polyaluminocarbosilane is 3500. Polyaluminocarbosilane fibrils with a diameter of 13.5 microns can be prepared by melt spinning the above polyaluminocarbosilane. Polyaluminocarbosilane fibrils do not melt in air at 210°C, and infusible polyaluminocarbosilane fibers with an oxygen content of 15% can be prepared. The above-mentioned non-melting polyaluminocarbosilane fibers are fired at 1500°C to produce Si-Al-C-O fibers with a strength of 2.2GPa and an aluminum content of 0.9%.
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