Method for nonlinear quantitative non-destructive inspection of bonding interface cohesive force using contact sound

A non-destructive testing and adhesion technology, which is used in material analysis, measuring devices, and instruments using sonic/ultrasonic/infrasonic waves. It can solve problems such as material damage, inability to give quantitative values, and unconvincing test results. achieve high sensitivity

Inactive Publication Date: 2005-04-13
NANJING UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Some people propose to directly destroy the bonding layer of composite materials to obtain the size of the bonding force [Edited by Gao Xuemin et al., "Handbook of Bonding and Bonding Technology", Sichuan Science and Technology Press, 470-486], although this method can obtain The quantitative value of the adhesive force, but the material is damaged, so this method cannot be detected online and is not an ideal method to obtain the quantitative value of the adhesive force; some ultrasonic methods have also been proposed for the measurement and application of the adhesive strength in the adhesive layer. Detection of various types of defects [C.C.H.Guyott, P.Cawley and R.D.Adams, "Thenondestructive testing of adhesively bonded structure: a review," J.Adhesion, 20 (1986), 129], but these techniques mainly use linear acoustic quantities when measuring the bonding strength, these quantities are often only indirectly related to the bonding strength of materials, and must also rely on a lot of information that needs to be further confirmed. Empirical relationship of measurement parameters such as sound velocity and attenuation
Therefore, these methods can only qualitatively estimate the bonding strength, and cannot give quantitative values. Even if some methods give quantitative values, they are also inferred from indirect empirical relationships, and the test results are not convincing.

Method used

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  • Method for nonlinear quantitative non-destructive inspection of bonding interface cohesive force using contact sound
  • Method for nonlinear quantitative non-destructive inspection of bonding interface cohesive force using contact sound
  • Method for nonlinear quantitative non-destructive inspection of bonding interface cohesive force using contact sound

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Effect test

Embodiment 1

[0041] The composite material we choose is two pieces of glass, which are formed by bonding the two surfaces together with phenyl salicylate. The transducer uses a lithium niobate longitudinal wave transducer cut in the Z direction, with a fundamental frequency of 5 MHz and a second harmonic The frequency is 10 MHz, and the salicylic acid phenyl resin is pasted on the other two surfaces respectively. The base frequency signal generation system uses Agilent33250A signal generator, ENI 525LA power amplifier and low-pass filter (L6s60), which generates 5 MHz sine wave modulation pulse signal and adds it to the base frequency longitudinal wave transducer to generate base frequency The high-frequency longitudinal wave propagates through the adhesive layer in the glass to the second harmonic frequency transducer used for reception, and is converted into an electrical signal and displayed on the LeCroy LT262 digital oscilloscope. FFT is performed on the received signal on the digital ...

Embodiment 2

[0043] The composite material we choose is two pieces of aluminum, and the two surfaces are bonded together by means of external pressure. In fact, the external pressure is equivalent to the adhesive force, and the external pressure is 6.8 catties. The transducer uses a lithium niobate longitudinal wave transducer cut in the Z direction, with a fundamental frequency of 5 MHz and a second harmonic frequency of 10 MHz, which are pasted on the other two surfaces with phenyl salicylate. The base frequency signal generation system uses Agilent 33250A signal generator, ENI525LA power amplifier and low-pass filter (L6s60), which generates a 5 MHz sine wave modulation pulse signal and adds it to the base frequency longitudinal wave transducer to generate The high-frequency longitudinal wave propagates through the adhesive layer in the aluminum to the second harmonic frequency transducer used for reception, and converts it into an electrical signal and displays it on the LeCroy LT262 di...

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Abstract

The invention discloses a method for nonlinear quantitative non-destructive inspection of bonding interface cohesive force using contact sound, wherein the base frequency signal generating system energizes a base frequency longitudinal wave energy converter to produce a longitudinal sound wave which is propagated in the composite material, contacting sound non-linearity will occur when reaching the bonding layer, the sound wave penetrating the bonding layer is received by the secondary harmonic longitudinal wave energy converter and transformed into electrical signal for display on a digital oscilloscope, obtaining base frequency and secondary harmonic frequency constituents through FFT, the energy converter calibration curve then converses them into sound amplitude, the crack width in the bonding layer is determined by the input sound amplitude when sound transmission is present, the input amplitude is set by the laser interferometer measurement or energy converter calibration curve, and the bonding force T0 is obtained through formula (2). The method can realize high sensitivity, reliable quantity value without damaging the bonding layer.

Description

1. Technical field: [0001] The invention relates to an acoustic non-destructive testing method, in particular to a non-destructive non-destructive testing method for non-destructive testing of adhesive interfaces using contact sound nonlinearity. 2. Background technology [0002] In aviation, petroleum industry, military and other fields, composite materials are often used (bonded by one or several materials, so there is a bonding interface inside), and the quality of composite materials is not affected by the material itself , and more importantly, is determined by the bonding strength between layers of composite materials. Before using these materials, it is necessary to consider whether the bonding is intact to prevent accidents caused by the use of damaged materials; and after using these materials for a period of time, there will be cracks and voids in the adhesive layer. The existence of these defects will have a decisive impact on the material. destructive effect. T...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N29/00
Inventor 陈建军章德毛一葳薛小勇李有志程建春
Owner NANJING UNIV
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