Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Ultra-fine denier polyurethane filament

A technology of polyurethane and ultra-fine denier, which is applied in the direction of conjugated synthetic polymer artificial filament, filament/thread forming, textile and papermaking, etc. It can solve the problems of large single filament fineness and large viscoelasticity, and achieve good mechanical strength , It is conducive to the improvement of spinning speed and the effect of increasing the number of holes

Inactive Publication Date: 2005-09-14
DONGHUA UNIV +1
View PDF0 Cites 6 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the relatively large viscoelasticity of polyurethane melt, it is difficult to try to stretch it at high speed on the spinning process. If the melting temperature is increased to reduce the viscoelasticity, it is also restricted by thermal stability. There is a certain degree of technical difficulty
On the other hand, polyurethane is prone to bonding and parallel filaments during the fiber forming process, so spandex is mostly spun into few-hole or single-hole yarns, and the single-filament fineness is relatively large.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Ultra-fine denier polyurethane filament

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0061] TPU / LDPE(MI=50) spinning process

[0062] TPU pump supply 13.5g / min, melt spinning temperature 180-245°C, screw speed 12rep / min, screw pressure 70kg / cm 3 .

[0063] LDPE pump supply is 9.6g / min, melt spinning temperature is 150-245°C, screw speed is 21-22rep / min, screw pressure is 52-62kg / cm 2 .

[0064] The spinning speed is 300m / min. After the spinning is normal, continue to increase the spinning speed to 800m / min to wind smoothly. When the spinning speed is increased to 900m / min, fluff appears, so the spinning speed should be controlled below 800m / min.

[0065] The above-mentioned winding yarn with a spinning speed of 300m / min, stretched 3 times, the fiber breaking strength is 1.75CN / dtex, and the elongation at break is 115.3%, stretched 5 times, the fiber breaking strength is 1.94CN / dtex, and the breaking elongation is 1.94CN / dtex. The rate is 88.5%.

Embodiment 2

[0067] TPU / LDPE(MI=50) spinning process

[0068] The TPU pump supply is 13.5g / min, the melt spinning temperature is 180-235°C, the screw speed is 12rep / min, and the screw pressure is 97kg / cm 3 .

[0069] LDPE pump supply is 11.5g / min, melt spinning temperature is 160-235°C, screw speed is 29rep / min, screw pressure is 60kg / cm 2 .

[0070] The above process stretches 3.7 times, the fiber breaking strength is 1.2CN / dtex, and the breaking elongation is 134.8%.

Embodiment 3

[0072] TPU / LDPE (MI=38) spinning process

[0073] The TPU pump supply is 13g / min, the melt spinning temperature is 190-245°C, the screw speed is 12-13rep / min, and the screw pressure is 67kg / cm 3 .

[0074] The LDPE pump supply rate is 8.5g / min, the melt spinning temperature is 190-275°C, the screw speed is 29rep / min, the obtained fiber is stretched 3.3 times, the filament fiber density is 154dtex, the fiber breaking strength is 2.09CN / dtex, and the breaking elongation The elongation rate is 126.6%, the TPU content of the fiber is 60%, the fiber breaking strength is high, and the breaking elongation is relatively large. After the filament was extracted with toluene, the fineness of the filament was 0.3 dtex.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
densityaaaaaaaaaa
melting pointaaaaaaaaaa
thermal decomposition temperatureaaaaaaaaaa
Login to View More

Abstract

The invention relates to a superfine denier polyurethane filament and the method to manufacture. The filament is an island type superfine denier polyurethane filament that the low density polyethylene as see const and the polyurethane as the island const. And the weight ratio of polyethylene is from 0.4 to 1.5:1. The filament number after the island separated is from 0.08 to 0.3dtex. And the density of finished silk fiber product is 150-200dtex; breakdown strength of fiber is 1.9-2.1CN / dtex; the elongation at break is 100-150%. The invention is easy to be industrialization manufactured.

Description

technical field [0001] The invention relates to a chemical fiber, in particular to manufacturing a superfine denier polyurethane composite filament and a preparation method thereof. Background technique: [0002] Island-in-the-sea composite fiber is a new technology for manufacturing ultra-fine fibers. It consists of two polymers that are melted separately through a twin-screw composite spinning machine and enter the island-in-sea spinneret. The two melts of the sea and the island pass through their respective channels. The entrances of the spinneret holes meet and are extruded together. In the island-in-the-sea filament, each fiber contains many island microfibers. After the filament is made into a woven or knitted fabric, the sea component is dissolved, and the island component becomes a superfine fiber to form the substrate of the fabric. The use of sea-island method to produce polyester, brocade and other ultra-fine filaments has been produced for a long time, but in th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): D01D5/12D01D5/34D01F8/16
Inventor 郁崇文金惠芬顾宇霆陆建忠王一鸣
Owner DONGHUA UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com