Process of preparing mineral bonding material and its composite material with phosphate and aluminium-silicon material
A technology of mineral bonding materials and aluminum-silicon materials, which is applied to clay products, other household appliances, household appliances, etc., can solve the problems of reduced high temperature characteristics, coagulation and hardening of refractory castables, and low self-supporting strength. Effects of high temperature and durability, high mechanical strength
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Embodiment 1
[0021] Example 1 Preparation of mineral bonding material
[0022] (1) Kaolin was calcined at 450°C for 48 hours to obtain metakaolin;
[0023] (2) The metakaolin obtained in step (1) is mixed with phosphate with a solid content of 55% by weight in a weight ratio of 40:10, and the mixture is poured into a mold for casting or compression molding, and after hardening at 30° C., a mineral bond with good durability is obtained. The material has a normal temperature compressive strength of 51MPa and a refractoriness higher than 1550°C.
[0024] The phosphate is composed of aluminum dihydrogen phosphate:aluminum monohydrogen phosphate=2:1 by weight.
Embodiment 2
[0025] Example 2 Preparation of mineral bonding material
[0026] (1) Kaolin is calcined at 940°C for 1 hour to obtain metakaolin;
[0027] (2) The metakaolin obtained in step (1) is mixed with ammonium dihydrogen phosphate with a solid content of 20% by weight in a weight ratio of 90:60, the mixture is poured into a mold for casting, and after hardening at 5° C., a mineral bonding material is obtained. The compressive strength at room temperature is 52MPa, and the refractoriness is higher than 1600°C.
Embodiment 3
[0028] Example 3 Preparation of mineral bonding material
[0029] (1) kaolin was calcined at 800°C for 6 hours to obtain metakaolin;
[0030] (2) The metakaolin obtained in step (1) is mixed with phosphate with a solid content of 30% by weight in a weight ratio of 60:50, the mixture is poured into a mold for casting, and after hardening at 100°C, a mineral bonded material is obtained. The compressive strength is 40MPa, and the refractoriness is higher than 1600°C.
[0031] The phosphate is composed of aluminum dihydrogen phosphate: aluminum monohydrogen phosphate: aluminum phosphate: aluminum polyphosphate=7:1:1:1 by weight.
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