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Method for producing Nd2Fe14B/Fe double-phase nano crystal composite permanent-magnetic materials

A nanocrystalline composite, nd2fe14b technology, used in magnetic materials, inductor/transformer/magnet manufacturing, magnetic objects, etc., can solve problems such as uneven distribution, slow progress in bulk preparation, and poor contact between grains

Inactive Publication Date: 2007-01-03
BEIJING UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] At present, the preparation methods of the material mainly include the melt rapid quenching method and the mechanical alloying method. Although many scientists have continuously improved the two methods, the actual magnetic properties of the nanocomposite magnetic materials are different from the theoretical magnetic properties. There is still a big gap between them, and most of the researches are concentrated on powder materials, and the progress on the preparation of bulk materials has been relatively slow, mainly because the grain size is larger than the intermediary size of the exchange coupling between soft and hard magnetic phases, and the soft and hard magnetic phases The crystal grains of the hard magnetic phase are not in good contact with each other and the distribution is uneven. The biggest difficulty is that the densification of the bulk cannot be achieved while satisfying the ideal model of the soft and hard magnetic phase, resulting in insufficient exchange coupling between the soft and hard magnetic phases. full

Method used

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  • Method for producing Nd2Fe14B/Fe double-phase nano crystal composite permanent-magnetic materials
  • Method for producing Nd2Fe14B/Fe double-phase nano crystal composite permanent-magnetic materials
  • Method for producing Nd2Fe14B/Fe double-phase nano crystal composite permanent-magnetic materials

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Embodiment 1

[0019] Inert N 2 Under the protection of gas, the ball milled to the Nd below 5μm 2 Fe 14 B hard magnetic powder is dispersed in liquid n-decane; Fe(CO) is added 5 Liquid, make Nd 2 Fe 14 B and Fe(CO) 5 The weight ratio of Fe in the medium is 9:1, then cool the temperature of the solid-liquid mixture to below 0°C, and then cool the temperature of the solid-liquid mixture to below 0°C; insert the ultrasonic head into the above-mentioned solid-liquid mixture, and turn on Ultrasonic generator, the power is adjusted to 100W, and the reaction time is 3 hours; after the reaction, centrifuge to remove the liquid, wash the solid product with n-pentane several times, and obtain the coated Nd after volatilization of n-pentane 2 Fe 14 B / Fe nanocomposite magnetic powder, such as figure 1 As shown, after sonochemical coating, Nd 2 Fe 14 The surface of the B particle is covered with a layer of extremely fine Fe particles, the size of which is less than 100nm; the material is loaded...

Embodiment 2

[0021] Under the protection of inert Ar gas, ball mill to the Nd below 5μm 2 Fe 14 B hard magnetic powder is dispersed in liquid n-decane; Fe(CO) is added 5 Liquid, make Nd 2 Fe 14 B and Fe(CO) 5 The weight ratio of Fe in the medium is 9:1, then cool the temperature of the solid-liquid mixture to below 0°C, and then cool the temperature of the solid-liquid mixture to below 0°C; insert the ultrasonic head into the above-mentioned solid-liquid mixture, and turn on Ultrasonic generator, the power is adjusted to 150W, and the reaction time is 2 hours; after the reaction, centrifuge to remove the liquid, wash the solid product with n-pentane several times, and obtain the coated Nd after volatilization of n-pentane 2 Fe 14 B / Fe nanocomposite magnetic powder; put the material into a cemented carbide mold, place it in a spark plasma sintering furnace, pre-fix the pressure at 500MPa, and heat it up to 630°C at a rate of 70°C / min in an Ar gas environment for sintering. The sinteri...

Embodiment 3

[0023] Inert N 2 , under the protection of Ar mixed gas, ball milled to the Nd below 5μm 2 Fe 14 B hard magnetic powder is dispersed in liquid n-decane; Fe(CO) is added 5 Liquid, make Nd 2 Fe 14 B and Fe(CO) 5 The weight ratio of Fe in the medium is 9:1, then cool the temperature of the solid-liquid mixture to below 0°C, and then cool the temperature of the solid-liquid mixture to below 0°C; insert the ultrasonic head into the above-mentioned solid-liquid mixture, and turn on Ultrasonic generator, the power is adjusted to 240W, and the reaction time is 3 hours; after the reaction, centrifuge to remove the liquid, wash the solid product with n-pentane several times, and obtain the coated Nd after volatilization of n-pentane 2 Fe 14 B / Fe nanocomposite magnetic powder; put the material into a cemented carbide mold, place it in a spark plasma sintering (SPS) furnace, pre-fix the pressure at 1000MPa, and heat up to 700°C at a rate of 100°C / min in an Ar gas environment Carry ...

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Abstract

The preparation method of Nd2Fe14B / Fe biphase nanocrystalline composite permanent magnetic material belongs to the magnetism material field. Currently it is impossible that the ideal model of soft and hard magnetic phase is conformed at the same time that the block is densified. The specific steps are as follow. In the protection of inert gas, Nd2Fe14B hard magnetic powder below 5 mum is dispersed in decane. After adding Fe (CO) 5, the Fe weight rate of Nd2Fe14B and Fe (CO) 5 is 9:1 and cool it below 0DEG C. Open the supersonic generator, adjust the power to 100-240W and let it react for 1-3h. Centrifugate, remove the liquid and clean it with pentane. After pentane volatilizes, Nd2Fe14B / Fe coating nanometer composite magnetic powder is obtained. Put the magnetic powder into the mould and put it in the plasma fritting furnace. The pressure is 30-1000MPa. In the gas of Ar, the temperature increases in the speed of 40-100DEG C / min to 500-700DEG C. The fritting time is 2-10min. Cool down with the furnace. The invention prepares fully dense, massive, biphase, nanometer and composite magnet. The crystal grain is small and distributes uniformly.

Description

technical field [0001] A preparation of Nd 2 Fe 14 A method for B / Fe dual-phase nanocrystalline composite permanent magnet material, which belongs to the preparation of magnetic materials [0002] technology field. Background technique [0003] Nanocrystalline dual-phase magnets contain both hard and soft magnetic phases. Calculated according to the principle of micromagnetism, if there is sufficient exchange coupling between the hard magnetic phase and the soft magnetic phase, the magnet will not only have the high coercive force of the hard magnet but also maintain the high saturation magnetization of the soft magnet, so it has a great High magnetic energy product. Whether it is from the perspective of magnetic properties or production costs, nanocrystalline dual-phase magnetic materials have important application prospects. Nd 2 Fe 14 Maximum Magnetic Energy Product (BH) of B / α-Fe Series Nano-Dual Phase Rare Earth Permanent Magnets max The theoretical value is 800...

Claims

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Application Information

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IPC IPC(8): H01F1/057H01F41/02
Inventor 张久兴李永利岳明李保卫张东涛牛培利
Owner BEIJING UNIV OF TECH
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