Improved preparing method for soy sauce and sauce

A production method and technology of soy sauce, applied in the field of condiment production, can solve the problems of low production cost, short production cycle, large equipment investment, etc., and achieve the effects of easy control of production conditions, short production cycle and good quality

Inactive Publication Date: 2007-03-14
SHIJIAZHUANG DINGXIN FERMENTATING FOOD SCIRES INST
View PDF0 Cites 17 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Varieties with high product quality and good mellow flavor, most of them have long production cycle, large equipment investment and high unit production cost
In the existing production process of soy sauce and sauce, the salt-free fermentation process is to mix the finished koji with hot water for fermentation, the production cycle is short, only a few days, and the production cost is low, but the fermentation temperature must be high temperature above 45 ℃, almost no Alcohol fermentation, so the product lacks mellow ester aroma; low-salt fermentation process is to mix the finished koji with salt water for fermentation, and the production cycle is mostly two weeks to one month. Some have almost no alcohol fermentation, and those with alcohol fermentation are alcohol fermentation It is arranged after the completion of protein hydrolysis, the production cycle must be one month or longer, and the production cost is in the middle; the high-salt fermentation process is to mix the finished koji with high-concentration salt water for fermentation. The initial stage of fermentation is mainly protein hydrolysis and starch hydrolysis. Alcoholic fermentation can only reach its peak in the middle of fermentation. The high-salt fermentation process produces good quality products with a mellow ester aroma, but the production cycle is long (more than two months or longer), the investment in equipment is large, and the unit production cost is high.
The existing technology has not solved the problems of high product quality, mellow ester aroma, relatively short production cycle, small equipment investment, low energy consumption, and low unit production cost.
The technical bias of not using alcoholic fermentation, or scheduling alcoholic fermentation in the middle or late stages of fermentation prevents this from being addressed

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] Production process of sweet noodle sauce with flour as main raw material

[0032] ①. Main raw materials: wheat flour (hereinafter referred to as flour), salt, water, rice wine with high activity dry yeast, Aspergillus oryzae koji essence.

[0033] ②. Koji making with some raw materials: First, mix 30% of the total amount of flour raw materials with water to form small granules. The amount of water added to the flour is about 26-30% of the weight of the flour, and steamed. Break it while it is hot, cool down to below 40°C, and inoculate DX-05 Aspergillus oryzae koji essence at a ratio of 3 / 10,000 of the flour weight (Aspergillus oryzae koji essence is a soy sauce koji product produced by Shijiazhuang Dingxin Brewing Food Science Research Institute) , mix well, and send it to the music room. Control product temperature 32 ± 2 ℃, relative humidity 90-95%, koji making time 24-32 hours, until the koji material grows into bright yellow and becomes surface koji.

[0034] ③. ...

Embodiment 2

[0044] The production process of sweet sauce with flour and rice as main raw materials

[0045] ①. Main raw materials: wheat flour (hereinafter referred to as flour), rice, salt, water, highly active dry yeast for rice wine, red yeast rice, glucoamylase. Wherein flour: rice=8:2-6:4, this example flour: rice=7:3, grain: sauce=1:1.7-1.9.

[0046] ②. Rice raw material processing: Soak the rice in cold water until it is about 1.8 times the weight of the rice, steam it under normal pressure, and cool down to become cooked rice.

[0047] ③. Alcoholic fermentation: Wash the fermentation container and add water (the amount of water added is about 2.2-2.4 times the weight of the rice raw material, and the water temperature is 15-25°C). Grind red yeast rice into red yeast rice powder, mix red yeast rice powder and glucoamylase with a small amount of water, and pour it into water (the amount of red yeast rice is determined according to the color requirements of the product, and the amou...

Embodiment 3

[0055] Production process of soybean paste and / or soy sauce based on soybean and flour

[0056] ①. Main raw materials: soybeans, flour, salt, active dry yeast, water. The proportion of soybeans and flour is determined according to product quality requirements and economic calculations. In this example, soybeans: flour = 6: 4, grain: sauce ≈ 1: 2.8-3.0.

[0057] ②. Partial flour raw material steaming, inoculation, koji making: First, mix 75% of the total amount of flour raw material with water into small granules, the amount of water added to the flour is about 26-30% of the weight of the flour, and steam. Crush it while it is hot, cool it down to below 40°C, inoculate DX-02 Aspergillus oryzae koji essence (soy sauce koji species) at a ratio of 3 / 10,000, mix well, and send it to the koji room. Control product temperature 32 ± 2 ℃, relative humidity 90-95%, koji making time 24-32 hours, until the koji material grows into bright yellow and becomes surface koji.

[0058] ③. Alc...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to the preparative way of flavoring, especially the way of producing a kind of improved soy sauce or / and catsup. The main procedures go as follows: first, conduct conventional alcohol fermentation or pre-fermentation to part of the starches leaven or the starches; second, add salt to the wine mash to make ready-made wine mash; third, mix the rest leaven with ready-made wine mash, conduct the mid-fermentation and after-fermentation to get the soy sauce and / or catsup.

Description

technical field [0001] The invention belongs to the production of condiments, in particular to an improved production method of soy sauce or / and sauce. Background technique [0002] Soy sauce and miso are commonly used condiments. Its production has a long history. Modern industrial production methods are diverse. The existing production technology of soy sauce and sauce has been recorded in many books and publications, representative ones are "Brewing Technology" edited by Shanghai Grain Bureau Staff University and Shanghai Brewing Science Research Institute, and published by Light Industry Press and edited by Feng Lanzhuang "Questions and Answers on Soy Sauce Production" published by Chemical Industry Press, "Brewing of Soy Sauce and Sauces" edited by Lin Zushen published by Chemical Industry Press, "Production Technology of Fermented Seasoning" edited by Shanghai Brewing Science Research Institute published by China Light Industry Press, published by Chemical Industry P...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): A23L1/238A23L1/221A23L27/50A23L27/10
Inventor 魏文军张东彦马志华
Owner SHIJIAZHUANG DINGXIN FERMENTATING FOOD SCIRES INST
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products