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Silver solder or brazing alloys, and their use

a technology of silver soldering alloys and alloys, which is applied in the direction of welding/cutting media/materials, manufacturing tools, and soldering apparatus, etc., can solve the problems of brittleness and too large proportions, and achieve high flowability, good colour, and low melting point

Inactive Publication Date: 2007-06-28
MIDDLESEX SILVER CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0009] The above alloys can exhibit an advantageous combination of relatively low melting point, high flowability and good colour. In particular, such alloys may have a solidus temperature in the range of about 700 to about 750° C. and a liquidus temperature in the range of about 725° C. to about 780° C. They can be used for soldering or brazing jewellery metals including grades of silver such as Sterling. They are particularly advantageous for soldering Argentium silver.
[0010] Other preferred features of the invention will be apparent from the appended claims to which attention is directed. The alloys may contain 1.5-2.5 wt % Ge, especially 2.0-2.5 wt % Ge and more especially about 2.0 wt % Ge. Addition of Ge has been found to improve colour and reduce melting point as well as to increase corrosion resistance.
[0011] The Ag—Cu—Zn alloy typically contains 55-77 wt % Ag, 10-30 wt % Cu (preferably 56-75 wt %) and 8-15 wt % Zn. For flowability, it may further comprise 0.05-0.4 wt % Si especially about 0.1-0.2 wt % Si. Too large a proportion gives rise to brittleness. The alloy may further comprise 1-3 wt % Sn, especially about 2 wt % Sn which again reduces melting point and improves colour. It may further comprise an amount of boron of e.g. 1 ppm-0.3 wt % boron, and more typically 0.1-0.3 wt % of boron which reduces grain size and helps in rolling or drawing the composition.

Problems solved by technology

Too large a proportion gives rise to brittleness.

Method used

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  • Silver solder or brazing alloys, and their use
  • Silver solder or brazing alloys, and their use

Examples

Experimental program
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Effect test

example 2

[0037] A brazing composition was prepared by melting together the following materials: [0038] Ag—58% [0039] Ge—2% [0040] Sn—- [0041] Zn—14% [0042] Si—0.1% [0043] Cu—25.9%

[0044] The resulting composition rolled well from cast ingot and provided a good solder that when tested on gilding metal samples was of good colour and ran well along a ‘T’ joint. However its melting point was above that of the 60 silver solder. When using Thessco F flux, beading of the solder before dispersion was observed, but the same beading occurred with the 60 silver solder.

example 3

[0045] A brazing composition was prepared by melting together the following materials: [0046] Ag—65% [0047] Ge—2% [0048] Sn—- [0049] Zn—9% [0050] Si—0.1% [0051] Cu—23.9%

[0052] The resulting composition rolled well from cast ingot and provided a good solder when tested on gilding metal samples but its colour was slightly yellow. When using Thessco F flux, the melting point was slightly above that of known “Easy” silver solder and beading of the solder before dispersion was observed. Beading was also observed with Superior flux 6. Using Superior flux 601, the melting point was the same as that of Easy silver solder and beading of the solder before dispersion was not observed.

example 4

[0053] A brazing composition was prepared by melting together the following materials: [0054] Ag—58% [0055] Ge—2% [0056] Sn—- [0057] Zn—14% [0058] Si—0.4% [0059] Cu—25.6%

[0060] The resulting composition rolled well from cast ingot and provided a good solder that when tested on gilding metal samples was of good colour. Its melting point was closely below that of the 60 silver solder. When soldered onto a flat surface of gilding metal, the surface texture exhibited was slightly rough.

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Abstract

The present invention relates to silver solder or brazing alloys and to their use in making soldered joints in various grades of silver, particularly silversmithing grades. They alloys are of the Ag-Cu-Zn family containing at least 55 wt % Ag and from 0.5 to 3 wt % Ge. Additional alloys are silver solders or brazing alloys of the Ag-Cu-Zn family containing more than 70 wt % Ag and from 0.5 to 3 wt % Ge. They can exhibit an advantageous combination of colour, flowability and corrosion resistance. A method is also provided of making a joint in Sterling silver which includes using a silver solder or brazing alloy of the Ag-Cu-Zn family containing 10-30 wt % Cu, 8-15 wt % Zn, from 0.5-3 wt % Ge, optionally 0.05-0.4 wt % Si, optionally 1-3 wt % Sn, optionally 1 ppm-0.3 wt % B, the balance being 55-77 wt %, Ag, said solder being a colour match for said Sterling silver.

Description

FIELD OF THE INVENTION [0001] The present invention relates to silver solder or brazing alloys and to their use in making soldered joints in various grades of silver, particularly silversmithing grades. Silver brazing alloys are also known in the silversmithing trade as silver solders or solders and these terms are used interchangeably herein. BACKGROUND TO THE INVENTION [0002] Various silver-based alloys of the silver-copper-zinc type are useful as solders (brazing materials). Brazing has been defined as a joining process in which a filler metal is used which has a melting point of above 450° C., but below that of the parent metal and which is distributed in the joint by capillary attraction. [0003] Silver, copper and zinc form a ternary eutectic with a silver content of 56% and melting at 665° C., see a ternary phase diagram which is given in FIG. 2 of Jacobson et al, Development of new silver-free brazing alloys for steel tubular assembly, supplement to the Welding Journal (spons...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C22C5/06B23K35/30
CPCB23K35/3006C22C5/08
Inventor JOHNS, PETER GAMON
Owner MIDDLESEX SILVER CO LTD
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