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Process for producing itaconic acid under anaerobic conditions

an anaerobic and process technology, applied in the direction of biochemical equipment and processes, fermentation, lyse, etc., can solve the problems of limited yield of aerobic processes and reduced product yield, and achieve the effect of enhancing the availability of precursors

Active Publication Date: 2018-01-18
COVESTRO NETHERLANDS BV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text discusses how to improve the production of itaconic acid in Escherichia coli by overexpressing genes involved in the citric acid cycle and eliminating genes involved in acetate and lactate metabolism. The text also mentions that co-producing ethanol and formate or H2 and CO2 can enhance itaconate production. The text concludes by stating that strategies to eliminate glutamate formation may be used to further increase itaconate production.

Problems solved by technology

The yield of aerobic processes is limited, because the substrate can be completely oxidized by respiration.
Moreover respiration generates a lot of metabolic energy, resulting in the conversion of substrate into microbial biomass, which also lowers the product yield.

Method used

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  • Process for producing itaconic acid under anaerobic conditions
  • Process for producing itaconic acid under anaerobic conditions
  • Process for producing itaconic acid under anaerobic conditions

Examples

Experimental program
Comparison scheme
Effect test

example 1

ous Expression of cadA, acnA, and gltA

[0111]Gene cadA from A. terreus was codon optimized and expressed in E. coli to enable itaconate production. Small amounts of itaconate were produced (below 10 mg / L) when E. coli BW25113 (DE3) (pKV-C) was cultivated in LB in shake flask cultures at 37° C., but no detectable CadA activity was found in CFE of these cultures. SDS-PAGE analysis showed that almost all CadA was present in the form of inclusion bodies (data not shown). As inclusion bodies are often associated with fast and high-level expression of heterologous proteins (Jurgen et al. 2010 Microbial Cell Factories 9(1)), two measures were taken to reduce these rates: cultivation in MM instead of LB and cultivation at lower temperatures. When E. coli BW25113 (DE3) (pKV-C) was grown in MM in pH-controlled bioreactors at 37°, CadA could be detected in CFE with a specific activity of 0.03 U / mg. The activity was further increased to 0.38 U / mg when the cultivation temperature was lowered to 3...

example 4

Δpta-ΔldhA on Growth Under Anaerobic Conditions

[0118]E. coli BW25113 (DE3) (pEV) and E. coli BW25113 (DE3) Δpta-ΔldhA (pEV) were grown on MM in pH-controlled bioreactors under anaerobic conditions with glucose as carbon source. The main fermentation products of E. coli BW25113 (DE3) (pEV) were lactate, ethanol, formate and acetate (FIG. 5), which accounted for 74% of the carbon that was added to the culture (Table 3). As a lot of formate (16% Cmol) was formed in E. coli BW25113 (DE3) (pEV), only low amounts of CO2(3 mM / L, 2 (12 mM / L) were produced. The formation of acetate was redox balanced with the co-production of ethanol and succinate.

[0119]E. coli BW25113 (DE3) Δpta-ΔldhA (pEV), in which pta, encoding phosphate acetyltransferase, and ldhA, encoding lactate dehydrogenase were eliminated, still produced acetate in comparable amounts as E. coli BW25113 (DE3) (pEV), but lactate was no longer formed (FIG. 6; Table 3). E. coli BW25113 (DE3) Δpta-ΔldhA (pEV) did not produce formate. I...

example 5

Production Under Anaerobic Conditions

[0120]E. coli BW25113 (DE3) and E. coli BW25113 (DE3) Δpta-ΔldhA containing pKV-C or pKV-CGA were grown on MM in pH-controlled bioreactors under anaerobic conditions. pKV-C and pKV-CGA both express codon-optimized cadA, which encodes the cis-aconitate decarboxylase from Aspergillus terreus that was previously shown to enable the production of itaconate in E. coli. pKV-CGA also expresses citrate synthase (gltA) and aconitase (acnA) from Corynebacterium glutamicum. These genes enhanced the production of itaconate in E. coli BW25113 (DE3) Δpta-ΔldhA under aerobic conditions (see Examples 1 to 4).

[0121]Expression of cadA did not result in itaconate production in E. coli BW25113 (DE3) (pKV-C) (FIG. 5), but 0.08 mM of itaconate was produced by E. coli BW25113 (DE3) Δpta-ΔldhA (pKV-C) (FIG. 6). A similar amount of itaconate was formed by E. coli BW25113 (DE3) (pKV-CGA) (FIG. 5). E. coli BW25113 (DE3) Δpta-ΔldhA (pKV-CGA) produced eight times more itacon...

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Abstract

The present invention relates to a method for the production of itaconic acid, which method comprises fermenting a recombinant cell capable of producing itaconic acid in a suitable fermentation medium, thereby to produce itaconic acid, wherein: (a) the recombinant cell: (i) overexpresses cis-aconitate decarboxylase; and (ii) overexpresses a part of the citric acid cycle and / or has reduced activity of a native metabolic route to acetate and / or lactate; and, optionally, (b) the fermentation is carried out under anaerobic conditions.

Description

FIELD OF THE INVENTION[0001]The present invention relates to a method for the production of itaconic acid by fermentation. The invention further relates to a fermentation broth comprising itaconic acid obtainable by such a method and to a method for production of a pharmaceutical, cosmetic, food, feed or chemical product using itaconic acid obtainable by the method for the production of itaconic acid. The invention also relates to a recombinant cell capable of producing itaconic acid.BACKGROUND TO THE INVENTION[0002]Itaconic acid, an unsaturated C5 dicarboxylic acid produced by various microorganisms, can be used as a precursor of many industrially relevant compounds in chemical and pharmaceutical industries. It is especially of interest for the production of polymers, because of its potential as a substitute for acrylic and methacrylic acid used for the production of plastics. Acrylic and methacrylic acid are severely irritating and corrosive to the skin and the resiratory tract It...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): C12P7/44C12N15/52C12N9/88
CPCC12P7/44C12N15/52C12N9/88C12Y401/01006
Inventor WEUSTHUIS, RUUDVUORISTO, KIIRAEGGINK, GERRITSANDERS, JOHAN PIETER MARINUS
Owner COVESTRO NETHERLANDS BV