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System and method for standardized modular construction

Inactive Publication Date: 2018-08-09
COLLINE OF FLORIDA LLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The invention is a better way to build houses using standardized units that can be easily moved and joined together. This makes construction faster and easier.

Problems solved by technology

Each of these construction techniques has its own advantages and disadvantages, taking into consideration various factors such as cost, energy efficiency, durability, aesthetics, difficulty of assembly, and reliance upon special tools or components which may be necessary for assembly.
These concerns are particularly acute in countries where native forests have been depleted, and reforestation is not practiced.
Nevertheless, proper assembly of masonry blocks is labor intensive, time consuming, and requires a fairly high level of skill and experience.
The point of connection between the walls and the roof is critical, as high winds may cause a catastrophic separation of the two, if the connection is defective or weak.
Masonry construction is also subject to damage or complete failure as the result of earthquakes, prevalent in many areas where such construction is commonly undertaken.
Also, steel construction is relatively light weight, and pest-proof However, a disadvantage is that steel construction is structurally similar to wood frame construction, and requires an even higher level of construction knowledge and on-site training.
Even though assembly of the standard SIPS system requires a lower degree of construction knowledge than that necessary for wood-stick framing, it still requires basic carpentry skills and the use of heavy equipment to move and locate the large panels which are usually employed.

Method used

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  • System and method for standardized modular construction
  • System and method for standardized modular construction
  • System and method for standardized modular construction

Examples

Experimental program
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Effect test

example formulations

[0089]One WPC formulation which may be used for manufacturing extruded WPC profiles of the disclosure, can include a composition of:

[0090]from 35 to 65 wt % of a polyolefin, for example a virgin or newly produced High Density Polyethylene (HDPE) and / or a blend of virgin HDPE;

[0091]up to 10 wt % of recycled post-consumer HDPE, for example recycled bottles;

[0092]up to 10 wt % of a mineral filler, for example calcium carbonate or talc;

[0093]from 0.5 to 2.0 wt % of a non-metallic stearate lubricant;

[0094]from 1.0 to 3.0 wt % of a maleic coupling agent;

[0095]from 0.1 to 0.5 wt % of a thermal stabilizer comprising a blend of an organophosphate and a hindered phenolic antioxidant, the amount of thermal stabilizer dependent on the amount of post-consumer recycled content;

[0096]from 0.1 to 0.5 wt % of an ultraviolet stabilizer comprising a blend of an ultraviolet absorber and a hindered amine light stabilizer (HALS); and 5 to 15% Halogen-free flame retardants based on monoammonium and diammo...

example processing

[0107]Using the foregoing example formulation, or other suitable WPC compositions, components cmay be produced in accordance with the disclosure using the following process. Processing of pelletized wood plastic composite is performed using a counter-rotating conical twin screw extruder, having a screw diameter front and rear of 92 and 188 mm, respectively. Five heating zones are provided in the barrel, and degassing means are positioned at half of the length of the screws. The counter-rotating twin screw extruder used in the invention was designed to meet throughput rates up to 2,600 lbs / hr. The screws have three distinct zones: feeding, conveying, and metering, which are designed to provide high head pressure capabilities and high torque for gentle plastification of the melt to feed the die shown in FIG. 1. The equipment is selected for heat and shear sensitive materials such as WPC. More particularly, it is desired to have a narrow residence time in order to produce optimal melt ...

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PUM

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Abstract

Construction systems and methods of the invention provide building constructions systems which may be assembled, such as for example, by stacking and interconnecting standardized modular blocks between standardized modular posts. The modular posts may be comprised of a sleeve of WPC or other composite material surrounding a reinforced concrete core. The blocks, posts and other components in accordance with the principles of the invention may have a variety of geometries and features. These components may together form the basis of a modular, standardized method and system of constructing dwellings or other buildings.

Description

CROSS REFERENCE TO RELATED APPLICATIONS[0001]This application is the National Stage entry from PCT Application No. PCT / US2016 / 44295 filed on Jul. 27, 2016, which claims benefit of the priority date of U.S. Provisional Application No. 62 / 197,529 filed on Jul. 27, 2015.STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT[0002]Not Applicable.NAMES OF PARTIES TO A JOINT RESEARCH AGREEMENT[0003]Not ApplicableREFERENCE TO SEQUENCE LISTING, A TABLE, OR A COMPUTER PROGRAM LISTING APPENDIX SUBMITTED ON A COMPACT DISC AND INCORPORATION-BY-REFERENCE OF THE MATERIAL[0004]Not Applicable.COPYRIGHT NOTICE[0005]Not ApplicableBACKGROUND OF THE INVENTIONField of Endeavor:[0006]The present invention relates to systems and methods for construction of buildings. More particularly, the invention relates to systems and methods for constructing buildings using lightweight standardized modular blocks capable of withstanding extreme temperatures, weight and forces, are heat and flame retardant, ea...

Claims

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Application Information

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IPC IPC(8): E04B2/70E04B1/10E04B1/18
CPCE04B2/702E04B1/10E04B1/18E04B2/705E04B1/12
Inventor MARCIO, ALONSO TARCISIO
Owner COLLINE OF FLORIDA LLC
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