Sapphire crystal growth method

A sapphire crystal and growth method technology, which is applied in the field of single crystal sapphire crystal growth, can solve the problems of long time required for high temperature crystal growth, crystal quality and size limitations, and high cost, and achieves saving crystal growth time, reducing thermal stress and low cost. Effect

Inactive Publication Date: 2008-06-25
庄育丰
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  • Abstract
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  • Claims
  • Application Information

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Problems solved by technology

[0010] The single crystal sapphire grown by the above sapphire growth method has impurity pollution, or its crystal quality and size are limited, it is difficult to meet the high performance requirements of optical, semiconductor, communication and other components, the cost is high, and the high temperature growth takes a long time. lack of

Method used

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  • Sapphire crystal growth method

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Embodiment Construction

[0021] The steps that sapphire crystal growth method of the present invention implements are as follows:

[0022] Grinding: aluminum oxide (Al 2 o 3) powder is pulverized and ground with chemical aids to ultrafine powder particles, such as ultrafine powder particles of tens of nanometers. Crushing and grinding are an indispensable small step in the powder production process. Crushing is often the preliminary work of grinding, or coarse grinding, and grinding is generally referred to as the step of obtaining a particle size below a millimeter. For crushing, there are many types of pulverizers; for grinding, ball milling is generally used as a means. For traditional ceramic powders, crushing and grinding operations are the only way to obtain this powder. However, for the new generation of ceramic powders, the crushing and grinding operations may have many purposes, including: breaking up aggregates, reducing aggregates, or making the powders that make up the powder into termi...

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Abstract

The invention discloses a growing method of sapphire crystal, which includes the steps that: alumina powder is crushed and grinded to ultra-micro powder particles; alumina particles are purified until the purity over 99.999 percent; the grinded and purified alumina with solvent is churned into pulpous state, pressed with a high pressure pump, delivered to a prilling nozzle, and sprayed into a high temperature drying tower, the pulpous state alumina which is sprayed from the prilling nozzle is dried into alumina particles and collected, and added with organic binder. The pure alumina powder particles are arranged in a mould, and added with the organic binder, and forms a body on a forcing press; the body is fired into an alumina block in half-done state in advance, arranged in a vacuum super-high-temperature furnace for preburning, thereby exhausting impure gas; the furnace is vacuumized and introduced with inert gas, and the alumina in half-done state is heated into liquid state, until the crystal growth is completed, and is solidified, cooled and contracted into monocrystal sapphire. The invention saves time for crystal growing, has low cost, is not limited in quality and size of the crystal, and fulfills the requirement of optic components, semiconductor components, communication components and other components.

Description

technical field [0001] The invention relates to a sapphire crystal growth method, which belongs to the field of single crystal sapphire (alumina single crystal) crystal growth technology. Background technique [0002] At present, the application of single-crystal sapphire substrates in modern technology products is very important. Taking light-emitting diodes (LEDs) in the optoelectronic industry as an example, Gallium Nitride (GaN) materials have been researched for more than two decades, but there has been no lattice constant The substrate (Substrate), so the crystal growth is not good, and p-type gallium nitride is not easy to make, so the progress is slow. These problems continued until 1983. Dr. S. Yoshida of Japan and others used aluminum nitride (AlN) is grown on a sapphire substrate at high temperature as a buffer layer, and then gallium nitride is grown on it, the crystallization is better. Later, Professor I. Akasaki of Nagoya University and others discovered that ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C30B29/20C30B1/00
Inventor 庄育丰
Owner 庄育丰
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