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Heat engine plant A335P92 steel welding technique

A welding process and technology of thermal power plants, applied in welding equipment, arc welding equipment, manufacturing tools, etc., can solve problems such as infancy, early failure of type IV cracking, weld metal toughness lower than base metal, etc., to reduce resistance, Effect of improving thermal efficiency and economy

Active Publication Date: 2009-02-04
HUADIAN HEAVY IND CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0022] (2) P92 steel welding has obvious aging tendency
[0024] (3) The reason why the weld toughness is lower than that of the base metal
[0025] The reason why the toughness of the weld metal is not as good as that of the base metal is that the weld metal is a cast structure cooled from a very high temperature molten state. It has no chance to go through the TMCP process (Thermal-Mechanical Control Process), that is, the heat-controlled rolling process, and the grains are obtained. Before refining, the microalloying elements such as Nb are still solid-fused in the matrix, and there is no chance to fully analyze the reason
[0026] (4) Welded joints are the weakest link that affects the safety of unit operation. Due to the high content of alloy elements in P92 steel, there are greater technical difficulties in welding, which are prone to low impact energy of joints and early failure of Type IV cracking during long-term operation. If If the welding quality is not guaranteed, the advantages of P92 will no longer exist, and it will pose a threat to the safety of unit operation
However, the research on the welding process of P92 steel is still in its infancy. In order to ensure the factory processing and manufacturing quality of P92 steel components in ultra-supercritical unit power plants, it is necessary to carry out experimental research on the welding process of P92 steel factory piping.

Method used

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  • Heat engine plant A335P92 steel welding technique
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  • Heat engine plant A335P92 steel welding technique

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Embodiment Construction

[0040] The welding methods used in the present invention include manual arc welding (SMAW), argon tungsten arc welding (GTAW) and automatic submerged arc welding (SAW). Through test comparison and welding procedure evaluation, welding materials are selected and welding procedures are formulated to ensure that the mechanical properties of welded joints meet the requirements, and the key point is to ensure that welded joints have high impact toughness and durable strength. Its process method comprises following process steps:

[0041] (1) Select and determine the welding materials applicable to the project

[0042] (2) Select the welding method

[0043] (3) Determine the welding process parameters

[0044] (4) Determine the post-weld heat treatment temperature and method

[0045] (5) Performance testing and analysis of weld seam and heat-affected zone

[0046] (6) Welding procedure qualification

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PUM

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Abstract

The invention discloses a technology for welding A335P92 steel in a heat-engine plant, wherein, welding material adopted is Thyssen welding material or Oerlikon welding material, and welding method is manual arc welding or submerged arc automatic welding. The welding technology adopted is that: when the manual arc welding is adopted, Phi 3.2 welding rods are used for welding with the total of 15 layers and 76 passes and the average thickness of each welding deposit is 2.0mm; when the submerged arc automatic welding is adopted, Phi 3.0 welding rods are adopted for welding with the total of 10 layers and 16 passes and the average thickness of each welding deposit is 3.0mm; the tempering parameter value of heat treatment on welding positions ranges from 21.3 to 21.6.

Description

technical field [0001] The present invention relates to the design and manufacture technology of pipe fittings for generating sets in thermal power plants, especially to the welding and heat treatment technology for pipe fittings using A335P92 steel in supercritical generating sets, so as to ensure that the welding quality of piping meets the requirements for use in the piping of ultra-supercritical generating sets . Background technique [0002] The characteristics of my country's energy structure determine that the development of my country's electric power industry mainly depends on thermal power units, and the development of large ultra-supercritical units is an inevitable choice for the development of thermal power units. The development and application of heat-resistant alloy steel with better thermal strength and oxidation resistance is one of the key technologies for the development of high-efficiency ultra-supercritical thermal power generation units. The developme...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/00B23K9/18B23K9/235B23K9/095C21D1/00
Inventor 吕继祖闫平卞小军吕道华董益成李国栋
Owner HUADIAN HEAVY IND CO LTD
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