Method for producing shredded tobacco of cigarette using cabo

A technology for tobacco stems and shredded tobacco, which is applied in the field of producing cigarette shredded tobacco by using tobacco stems, can solve the problems of destroying tobacco components, large odor damage, and low product quality, and achieves the improvement of the quality of shredded tobacco, the simple and easy process, and the reduction of miscellaneous gas. effect of influence

Inactive Publication Date: 2009-05-20
SHAANXI UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The first method is the rolling method, which mainly uses the mechanical pulverization method to crush the tobacco stems into tobacco powder, then mixes them with the recovered tobacco leaf powder, then adds a binder solution to the mixed powder powder, and presses it with a roller to form tobacco powder. Finally, the tobacco powder pancake is cut into shredded tobacco for cigarette processing. The disadvantage is that the production process of the rolling method is simple and the product grade is low. The shredded tobacco produced by this method is black, hard, thick, and poor in elasticity. , so it can only be used in the production of low-grade cigarettes
[0004] The second method is the papermaking method, which is to boil the tobacco stems and grind them into pulp with a beater or disc mill, then mix them with recycled tobacco leaf pulp at a ratio of about 20%, and use the papermaking method to form on a paper machine to produce finished tobacco. Paper-like tobacco flakes, and then cut the tobacco flakes into shredded tobacco and shredded tobacco of tobacco leaves to mix cigarettes; the disadvantage is that using this method to produce shredded tobacco requires complicated processing such as cooking, separation, screening, and forming, and the production process is complicated. The production line of the machine production line is very professi

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] A method for producing shredded tobacco from tobacco stems, comprising the following steps:

[0020] First, soak the tobacco stems in a hot water solution at 70°C for 1 hour. The liquid ratio of the tobacco stems to water is 1:5.

[0021] Secondly, the wet tobacco stems taken out after soaking are grinded into shreds with a wire splitter. The strength of the mechanical force of the wire splitter is 1:4 according to the compression ratio of raw materials; the tobacco stems are extruded again while squeezing the shreds. All the filtrates are collected and mixed with the filtrate of soaked tobacco stems to prepare for reuse after concentration.

[0022] Again, stir with a disperser to loosen the pulp mass and pulp spherical tobacco fiber formed after grinding and splitting into a single fiber, and form a curved shape. The moisture in the wet tobacco stem shreds is 70%, and the stirring speed of the disperser is 750 rpm.

[0023] The fourth step is to carry out vacuum con...

Embodiment 2

[0029] A method for producing shredded tobacco from tobacco stems, comprising the following steps:

[0030] First, soak the tobacco stems in a hot water solution at 60°C for 1.5 hours. The liquid ratio of the tobacco stems to water is 1:4.5.

[0031] Secondly, the wet tobacco stems taken out after soaking are grinded into shreds with a wire splitter. The strength of the mechanical force of the wire splitter is 1:3 according to the compression ratio of raw materials; the tobacco stems are extruded again while squeezing the shreds. All the filtrates are collected and mixed with the filtrate of soaked tobacco stems to prepare for reuse after concentration.

[0032] Again, stir with a disperser to loosen the pulp agglomerates and pulp spherical tobacco fibers formed after grinding and splitting into a single fiber, and form a curved shape. The moisture of the dispersed wet tobacco stems is 72.5%, and the stirring speed of the disperser is 800 rpm.

[0033] The fourth step is to ...

Embodiment 3

[0039] A method for producing shredded tobacco from tobacco stems, comprising the following steps:

[0040] First, soak the tobacco stems in a hot water solution at 50°C for 2 hours. The liquid ratio of the tobacco stems to water is 1:4.

[0041] Secondly, the wet tobacco stems taken out after soaking are grinded into shreds with a wire splitter. The strength of the mechanical force of the wire splitter is 1:3.5 according to the compression ratio of raw materials; the tobacco stems are extruded again while squeezing the shreds. All the filtrates are collected and mixed with the filtrate of soaked tobacco stems to prepare for reuse after concentration.

[0042] Again, stir with a disperser to loosen the pulp agglomerates and pulp spherical tobacco fibers formed after grinding and splitting into a single fiber, and form a curved shape, disperse the moisture of wet tobacco stems to 75%, and the stirring speed of the disperser is 850 rpm.

[0043] The fourth step is to carry out...

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Abstract

The invention relates to a method for producing cigarette tobacco shreds through cabos, which comprises the following steps: 1 immersing the cabos into a hot aqueous solution at 50 to 70 DEG C; 2 grinding the wet cabos into thread through a splitting machine, collecting and recovering all filtrate together with the filtrate immersing the cabos; 3 stirring the slurry pellets formed through grinding and splitting and pulp spherical tobacco shred fibers into single fibers through a dispersion machine, and forming bent fibers; 4 carrying out the vacuum concentration and extraction of the mixture liquid of cabo soak and the filtrate; 5 evenly spraying the concentrated extract onto the cabo thread prepared in the step 3; and 6 drying the cabo thread through hot air, removing dead smalls through a screen with 14 to 20 meshes to obtain the tobacco shreds which can be mixed with the tobacco shreds of tobacco leaves for preparing cigarette. The method is characterized in no pollution, simple process, low cost and high tobacco shred quality.

Description

technical field [0001] The invention belongs to the technical field of shredded tobacco production of cigarettes, and in particular relates to a method for producing shredded tobacco of cigarettes by using tobacco stems. Background technique [0002] At present, there are mainly the following methods for producing shredded tobacco from tobacco stems: [0003] The first method is the rolling method, which mainly uses the mechanical pulverization method to crush the tobacco stems into tobacco powder, then mixes them with the recovered tobacco leaf powder, then adds a binder solution to the mixed powder powder, and presses it with a roller to form tobacco powder. Finally, the tobacco powder pancake is cut into shredded tobacco for cigarette processing. The disadvantage is that the production process of the rolling method is simple and the product grade is low. The shredded tobacco produced by this method is black, hard, thick, and poor in elasticity. , so it can only be used i...

Claims

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Application Information

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IPC IPC(8): A24B3/14A24B5/16
Inventor 吴养育张美云王志杰刘叶
Owner SHAANXI UNIV OF SCI & TECH
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