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Freeze-drying production method of nutrient material

A technology of nutrients and production methods, applied in food science, food forming, food preservation, etc., can solve the problems of harmful peroxides and trans fatty acids, reduce the effective ingredients of nutrition, etc., achieve stable properties, avoid oil oxidation, good solubility

Inactive Publication Date: 2009-06-17
罗盖特生物营养品(武汉)有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The defect of this kind of production method is: because the spray drying method is to use the emulsion to be atomized into fine particles during the heating process and then heated and sprayed dry, so the material will lose oil and fat-soluble nutrients during the process of contacting air and heating. Inevitably oxidized, reducing the effective ingredients of nutrients and producing harmful peroxides and trans fatty acids

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Example 1 Freeze-dried seaweed oil AA powder

[0020] a. Preparation of emulsion:

[0021] Add 100 kilograms of water into the emulsifier, add 2 kilograms of sodium caseinate, use a high-speed shear homogenizer to homogenize at a speed of 500 rpm for 5 minutes, then add 2 kilograms of soybean protein, and homogenize at a speed of 2000 rpm for 10 minutes. Add 20kg of maltodextrin, continue to homogenize at 2000rpm for 10 minutes, add 10.5kg of seaweed AA oil, continue to homogenize at 4000rpm for 20 minutes, the temperature of the material reaches +30°C, and then pour the material into high-pressure homogenization In the quality machine, the first cycle is performed at a pressure of 200 Bar, the second cycle is performed at a pressure of 600 Bar, and the third cycle is performed at a pressure of 200 Bar to make an emulsion.

[0022] b. Emulsion pre-freezing

[0023] Quick-freeze the prepared emulsion to -30°C, quickly move it into a vacuum freeze-drying box, and evacua...

Embodiment 2

[0029] Example 2 Freeze-dried seaweed oil DHA powder

[0030] a. Preparation of emulsion:

[0031] Add 100 kilograms of water into the emulsifier, add 2 kilograms of sodium caseinate, use a high-speed shear homogenizer to homogenize at a speed of 500 rpm for 5 minutes, then add 2 kilograms of soybean protein, and homogenize at a speed of 2000 rpm for 10 minutes. Add 20kg of maltodextrin, continue to homogenize at 2000rpm for 10 minutes, add 10.5kg of seaweed DHA oil, continue to homogenize at 4000rpm for 20 minutes, the temperature of the material reaches +30°C, and then pour the material into high-pressure homogenization In the quality machine, the first cycle is performed at a pressure of 200 Bar, the second cycle is performed at a pressure of 600 Bar, and the third cycle is performed at a pressure of 200 Bar to make an emulsion.

[0032] b. Emulsion pre-freezing

[0033] Put the emulsion into a vacuum freeze-drying box, quickly freeze the emulsion to -30°C, and then vacuu...

Embodiment 3

[0039] Example 3 Freeze-dried fish oil powder

[0040] a. Preparation of emulsion:

[0041] Add 100 kilograms of water into the emulsifier, add 2 kilograms of sodium caseinate, use a high-speed shear homogenizer to homogenize at a speed of 500 rpm for 5 minutes, then add 2 kilograms of soybean protein, and homogenize at a speed of 2000 rpm for 10 minutes. Add 20kg of maltodextrin, continue to homogenize at 2000rpm for 10 minutes, add 10.5kg of fish oil, continue to homogenize at 4000rpm for 20 minutes, the temperature of the material reaches +30°C, and then pour the material into a high-pressure homogenizer Inside, the first cycle was performed at a pressure of 200 Bar, and the second cycle was performed at a pressure of 400 Bar to form an emulsion.

[0042] b. Emulsion pre-freezing

[0043] Quickly freeze the prepared emulsion to -35°C, quickly move it into a vacuum freeze-drying box, and evacuate until the vacuum degree is 1.0Pa;

[0044] c. Sublimation drying

[0045] T...

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PUM

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Abstract

The invention relates to a nutrient freeze-drying production method, which comprises: making the nutrient into emulsion in a emulsifying machine; putting the emulsion into a vacuum freeze-drying chamber for vacuumizing and quick-freezing; sublimating by heating to obtain a dry anhydrous solid matter; and grinding the freeze-dried solid matter into powder in a grinding machine. By making the nutrient into powder by vacuum freeze-drying technology, the invention avoids the generation of peroxides and trans-fatty acid which is harmful to human body cuased by the oxidation of grease and fat-soluble nutrients, consequently, protects the active components of nutritious oil and fat-soluble nutrients. The powder made by the method achieves good stability and a long shelf life.

Description

technical field [0001] The invention relates to a production method of nutrient oil or / and fat-soluble nutrient powder, in particular to a production method of freeze-drying nutrient substance. Background technique [0002] The traditional technique for preparing nutrient oil or / and fat-soluble nutrient powder is the spray drying method. Due to different spraying methods, it is divided into pressure spray drying, airflow spray drying and centrifugal spray drying. The commonality of these drying methods is to use the spray principle to spray and dehydrate the emulsion of nutrient oil and fat-soluble nutrients. For example, the process of pressure spray drying is as follows: emulsion → (high pressure pump atomization) → {(in spray drying tower top mixing)→mixture→air→(filtering, heating)→powder or granular solid finished product→(fog drops are heated to evaporate water)}→(exhaust fan, tap water condenses)→waste liquid. The defect of this kind of production method is: because...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L3/44A23P1/06
Inventor 袁谦
Owner 罗盖特生物营养品(武汉)有限公司
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